0553889 Quad Graphics

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What Arrived: Repair out feed side frame and replace all missing parts. (Machine Serial Number:1126-06605)
Description of Problem: MFT 350 IP XED Serial Number 1126-06605 (2) 30mm Feed Belts (2) 30mm Stripper Wheels (6) 20mm Discharge Belts (1) 75mm Rear Support Curve (1) Set cut down mag side guides (2) Product support rod assy (6) 20mm Discharge Belt Guides (3 on top w/ extensions, 3 on bottom standard) (2) Elephant tusk discharge supports (1) Custom O-Ring Driven Exit Transfer Roller with Transfer Teeth. (not done by Multifeeder) (1) Signal Light (1) Interlock Port (1) E/R Sensor Pair
Work Done: Discharge snapped in half, when arrived. Transfer fins bent. Took pictures of damage. Started evaluation. 8/29/18 DTK Completed evaluation. Did about an hour burn in unloaded. Prepared repair quote, and emailed to the customer. Included pictures of broken parts, and explained how O-Ring Driven Exit Transfer Roller with Transfer Teeth was not made by Multifeeder, and I would do my best straighten the teeth. 8/30/18 DTK Tony Completed work, and put into a 24 hour burn in. 9/1/9/18 DTK Passed about 17 hours of burn in. Completed Check out. Sent to shipping under SO# 032528 9/20/18 DTK
Repair Quotation Notes: Completed By: Opto Isolator on the Motherboard failed causing the APL Output to stay high. This will cause the Feeder to be unable to work with an Automatic Product Loader. This APL Output can also be used in other set ups to follow fault status from the Multifeeder. Bracket Side XED and Discharge Sliding Block ASSY for Discharge were broken upon arrival. Feed Belts were incorrectly installed. Tensioning shims were not used, and Feed Belts were over tensioned. This caused one of the End Piece Shafts to brake, and the bearing failure. The other End Piece Shaft, had its threaded insert for the Crank Arm broke out. There is play in the mating for the pins for the Composite Timing Pulleys, and Spur Gears. Recommend replacing them with Aluminum versions that are secured with Set Screws, this will increase placement accuracy. Recommend replaceing Timing Belts while replacing the Timing Pulleys. One of the Discharge Pulleys has a gauge in it. Feed Belts, Stripper Wheels, and Discharge Belts need replacing. Fan Filters are in need of replacing. Bellow Height Adjustment IP to protect bearings from Debris, have holes in them. Cabinet Latches are stripping out. The O-Ring Driven Exit Transfer Roller with Transfer Teeth, is a custom add on that Multifeeder did not supply, or install. We do not have replacement parts for this Custom Assembly. I am unsure of the purpose, and do not know the requirements. Some of the teeth appear a bit bent. Please see attached picture. I plan to attempt to straighten these as much as possible, unless, I hear otherwise.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	35544	6210900		OPTO PS2501L-4A 4CH GW-16	Set Complete		0 hrs	1		$8.00	0.00	$8.00	36
Edit	35545	2038900		BRACKET SIDE XED 20 IP P	Set Complete		0 hrs	2		$515.00	0.00	$1,030.00	83
Edit	35546	4310000		DISCHARGE SLIDING BLOCK ASSY	Set Complete		0 hrs	1		$249.00	0.00	$249.00	108
Edit	35547	1260400		END PIECE TP SHAFT 20 DC	Set Complete		0 hrs	2		$142.00	0.00	$284.00	47
Edit	35548	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$57.00	0.00	$570.00	41
Edit	35549	1054000		TIMING PULLEY 051530 16 AF	Set Complete		0 hrs	2		$186.00	0.00	$372.00	46
Edit	35550	1053900		TIMING PULLEY 051524 16 AF	Set Complete		0 hrs	1		$156.00	0.00	$156.00	41
Edit	35551	1057300		TIMING PULLEY 9521311 AF	Set Complete		0 hrs	2		$84.00	0.00	$168.00	64
Edit	35552	4129400		SPUR GEAR 16 475 525 ALF	Set Complete		0 hrs	2		$136.00	0.00	$272.00	39
Edit	35553	1054200		TIMING PULLEY HTD 051520 19B AF	Set Complete		0 hrs	1		$127.00	0.00	$127.00	21
Edit	35554	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$34.00	0.00	$34.00	12
Edit	35555	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$39.00	0.00	$39.00	119
Edit	35556	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$22.00	0.00	$22.00	124
Edit	35557	1154000		TIMING BELT 051540	Set Complete		0 hrs	1		$32.00	0.00	$32.00	21
Edit	35558	4128200		DISCHARGE PULLEY 204620K	Set Complete		0 hrs	1		$41.00	0.00	$41.00	31
Edit	35559	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	2		$165.00	0.00	$330.00	64
Edit	35560	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	2		$134.00	0.00	$268.00	33
Edit	35561	1177400		XED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	4		$94.00	0.00	$376.00	249
Edit	35562	3756800		FAN FILTER 80X80	Set Complete		0 hrs	2		$12.00	0.00	$24.00	71
Edit	35563	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$34.00	0.00	$136.00	147
Edit	35564	3400000		CABINET LATCH	Set Complete		0 hrs	4		$9.00	0.00	$36.00	2661
Edit	35565	4212100		FEEDER SUPPORT CURVE PP 25 200	Set Complete		0 hrs	1		$371.00	0.00	$371.00	13
Edit	35572	5303800		POWER CORD US 220V 2 METER	Set Complete	1 Standard Production Build	1 hrs	1		$67.00	0.00	$67.00	92
Edit	35573	7013100		START SENS DIST LO-DO M12M	Set Complete	1 Standard Production Build	1 hrs	1		$470.00	0.00	$470.00	1
Edit	35574	4161000		SENSOR PHOTO PROX BRKT ASSY	Set Complete	1 Integration and Testing	1 hrs	1		$139.00	0.00	$139.00	47
Edit	35575	8130100		ENCODER ASSY SPR LOAD W/BRKT	Set Complete	1 Standard Production Build	1 hrs	1		$1,212.00	0.00	$1,212.00	2
Edit	35576			LABOR	Set Complete		0 hrs	16		$165.00	0.00	$2,640.00

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