0553858 Digital Color Concepts

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What Arrived: Customer is concerned about noise coming from the Motor, when it is at idle, and green light. I told them it is normal for the motor to make a huming sound or vibration at idel, but we could look at it and quote refurbishment, but would likely say the sound is normal. Also offered for them to send a video or audio file of the sound for evaluation, and they chose return. (Machine Serial Number:0826-07308)
Description of Problem: Qty (1) MFT 350 INT ED Serial Number 0826-07308 minus any product guides or side plates. Also minus power cord. DEK No Light tower. Qty (1) Line speed encoder labeled 813 0100, Connector strain relief loosened to view pins. DEK Qty (1) sealed information packet with RMA Policy claim form and PO 39932 (3) 30mm SE R Feed Belts (1) 10mm SE R Feed Belt (3) 30mm SW (1) 10mm SW (6) 20 DB (1) Encoder w/ Moll Bracket
Work Done: Found grinding sounds from Bearings. Machine passed all electrical testing. Disassembled machine for mechanical evaluation. Found several mechanical issues. Put machine in 24 hour unloaded burn in. After 1 hour of success full burn in. Completed repair quote, and emailed to the customer. 5/16/18 DK Passed a 24 hour burn in. 5/17/18 DK Customer give verbal, with promise of flow up PO. PO received. Dale started work on it. 5/22/18 DK MFT Accounting requiring prepay. Prepared SO# 031753 for prepay, and sent to accounting. 5/23/18 DK Customer prepaid with Credit Card. 5/29/18 DK Replaced Discharge 3-PC shaft and ends. Replaced all 4 ball bearings in height adjustment housings as well as the 2 needle bearings and seals for upper discharge shaft. Overun bearings for stripper shaft remained unchanged. Replaced all stripper wheels, feed belts, discharge belts, discharge drive pulleys, 3 of 4 feed belt drive pulleys, 8 feed belt collars, timing belt and pulleys and motor drive belt. Motor drive pulleys remained original. Replaced left side cabinet hinge, all 4 cabinet latches, both fan filter assemblies and the product sensor pair. Cleaned considerable debris from left side cabinet and cleaned considerable adhesive from discharge roller assembly. Replaced missing mount screws from 4 discharge roller shafts. 6/1/18 DEK Machine passed electrical testing. Ran 24 hour Burn-in cycle 50MPM. Re-tested and passed 6/1/18 DEK
Repair Quotation Notes: Completed By: Machine has passed all electrical testing. Bearings are worn causing abnormal noises. Recommend changing height adjustment springs while bearing housings are removed. Play has developed between Center Piece, and End Pieces Shaft, due to wear of these items. Belts and Pulleys, are worn and in need of replacing. One of the Composite Housing Hinges is broken. Cabinet Latches are stripping out. Collars to align Idler Pulleys for Feed Belts are cracked. Fan Filters are in need of replacing. Product Sensor Pair has bare spots in wire, exposing 5V conductor, and needs replacing.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	33705	1001000		BALL BEARING 1210	Set Complete		0 hrs	4		$29.00	0.00	$116.00	44
Edit	33706	1011000		NEEDLE ROLLER BEARING 162212	Set Complete		0 hrs	2		$22.00	0.00	$44.00	23
Edit	33707	1031000		BEARING SEAL 1622	Set Complete		0 hrs	2		$16.00	0.00	$32.00	85
Edit	33708	3559500		COMPRESSION SPRING 1.5"	Set Complete		0 hrs	8		$6.00	0.00	$48.00	13
Edit	33709	1260000		END PIECE THREE PIECE SHAFT	Set Complete		0 hrs	2		$280.00	0.00	$560.00	12
Edit	33710	1263500		CENTER THREE PIECE SHAFT 350	Set Complete		0 hrs	1		$228.00	0.00	$228.00	3
Edit	33711	1159200		TIMING BELT 0592	Set Complete		0 hrs	1		$53.00	0.00	$53.00	4
Edit	33712	1154500		TIMING BELT 0545	Set Complete		0 hrs	1		$33.00	0.00	$33.00	13
Edit	33713	1167300		FEEDBELT SE 304007R	Set Complete		0 hrs	3		$170.00	0.00	$510.00	18
Edit	33714	1167100		FEEDBELTS SE 104007R	Set Complete		0 hrs	1		$92.00	0.00	$92.00	6
Edit	33715	4125200		STRIPPER WHEEL ASSY 3042	Set Complete		0 hrs	3		$117.00	0.00	$351.00	28
Edit	33716	1092800		STRIPPER WHEEL 1042	Set Complete		0 hrs	1		$218.00	0.00	$218.00	11
Edit	33717	1178300		ED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	6		$84.00	0.00	$504.00	23
Edit	33718	4122300		DRIVE PULLEY ASSY 304007	Set Complete		0 hrs	3		$155.00	0.00	$465.00	10
Edit	33719	4127400		DISCHARGE PULLEY ASSY 2040	Set Complete		0 hrs	6		$93.00	0.00	$558.00	14
Edit	33720	3010000		FEEDER HOUSING HINGE	Set Complete		0 hrs	1		$22.00	0.00	$22.00	50
Edit	33721	3400000		CABINET LATCH	Set Complete		0 hrs	4		$9.00	0.00	$36.00	2661
Edit	33722	4121000		COLLAR FEEDBELT INT 16MM	Set Complete		0 hrs	8		$54.00	0.00	$432.00	34
Edit	33723	3756000		FAN FILTER 60X60	Set Complete		0 hrs	2		$11.00	0.00	$22.00	6
Edit	33724	7006400		ED DISCH PROD SENSOR PAIR ASY	Set Complete		0 hrs	1		$364.00	0.00	$364.00	8
Edit	33725			LABOR	Set Complete		0 hrs	12		$165.00	0.00	$1,980.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**