0553852 Avery Products Corporation

RMA#:

Rev:

Traveler Status: Schedule Status:

Prepared By:

Date Rel:

Date Equip. Received:

Date Quoted:

E. Ship Date:

PO#:

PO Date:

Dates Shipped:

Active:

cust id:

Identifier (30 chars):

Category:

*REP/OEM/VAR:

RMA Types

Warranty?

BILL TO

*Attn:

*Company:

Address:

City:

State:

Zip:

Country:

*Phone:

Fax:

*Email:

Rev1:

Rev2:

Rev3:

SHIP TO

Attn:

Company:

Address:

City:

State:

Zip:

Country:

Phone:

Fax:

Email:

FAT Type:

FAT Date:

Lease/Sale:

Crate/Box:

Prod. Hrs Left:

Prod. Hrs Total:

Prod. Pct Done:

Non Prod. Hrs Left:

Non Prod. Hrs Total:

Non Prod. Pct Done:

Billed Pct Done:

Price (Gross):

Project Docs:

Open in Explorer

Discount:

Quote Docs:

Open in Explorer
Copy Path

Quantity Discount:

Commission:

Price (Net):

Customer Price:

Down Payment:
Prior to Ship Payment:
Final Payment:

Down Pay Email
Ship Pay Email
Final Pay Email

✓ Wrike Down Pay
✓ Wrike Ship Pay
✓ Wrike Final Pay
★ Wrike Accounting Complete

Priority:

Override

Pay Comments:

Update Comments

Red Flag:

Don't Start Until:

Demo Equipment

R&D Project

Include in A3 Report

*Machine Serial Number:

*(Required fields)

What Arrived: The sheets are fed out of registration. We adjust the sheet to be fed at the correct position and the firs one is ok but the following ones are fed delayed and increasingly delayed. (Machine Serial Number:1449-09145)
Description of Problem: MFT 550 IP DCC XED SERIAL NUMBER 1449-09145 (5) 30mm SE R Feed Belts (3) 30mm Stripper Wheels (10) 20mm Elastic Discharge Belts (2) 50mm rear support curves (5) Product Support Rod ASSY (cut down) (1) Modified HD Support Curve (left on pallet) (1) Set Mag Side Guides (cut down) (1) Set Discharge Cross Bracing (1) Low Product Sensor (1) E/R pair (1) Feeder Mount (left bolted to pallet) (2) Static String
Work Done: Found an issue in Product Sensor Circuit. U16 A to D for the Receiver Circuit failed. Vicki changed U16, and I had her Chang U1 opto as this process the P-Start Signal, and can cause increasing delaying. Motherboard is now fully functional. Installed Motherboard in machine. Evaluated mechanism. Put in 24 hour burn and observed for proper operation. 5/15/18 DK Completed repair quote, and emailed to the customer. Passed 24 hour burn in. 5/16/18 DK Put in bone yard. 5/17/18 DK Sent customer reminder email. DTK 6/1/18 DK Rebuilt drive housings(tape version), replaced drive pulleys with Aluminum and replaced all other components identified in quote-DEK 6/20/18 Passed 24 hour burn-in 6/21/18 DEK Shipped under SO # 031926 6/22/18
Repair Quotation Notes: Completed By: Found the 8 Bit Serial A to D fail in the Receiver Circuit for the Product Sensor, causing the machine to be unable to recognize the gap between product, resulting in consistent False Watch Dog Product Jam faults. There is excess vertical play in the Upper Discharge Shaft, and Stripper Wheel Shaft. This play can cause inaccurate placement, and erratic separation. To correct Drive Assemblies need to be removed and tuned up. This is a labor intensive process. There is play in the drive mechanism with the pin mating of the composite Pulleys and Gears. This play will negatively impact the placement accuracy. Recommend replacing all composite Pulleys and Gears, with Aluminum one that are attached with setscrews, to increase placement accuracy. Timing Belts have some life in them, but they may as well be replaced while Pulleys, and Gears are being replaced, to further increase accurate placment. Found Discharge Side Bracket Broken A Discharge Pulley has a gauge in it, that can cause premature wear of the Discharge Belt. Cabinet Latches are stripping out, recommend replacing them. Rubber Bellows or Bearing Dust Boots have worn holes, and should be replaced.

* To Refresh Totals - Click Save at Top *

Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	33689	6092500		IC 8BIT SERIAL I/O ADC 8-MSOP	Set Complete		0 hrs	1		$19.00	0.00	$19.00	10
Edit	33690	1054200		TIMING PULLEY HTD 051520 19B AF	Set Complete		0 hrs	1		$127.00	0.00	$127.00	21
Edit	33691	1054000		TIMING PULLEY 051530 16 AF	Set Complete		0 hrs	3		$177.00	0.00	$531.00	46
Edit	33692	1053900		TIMING PULLEY 051524 16 AF	Set Complete		0 hrs	2		$149.00	0.00	$298.00	41
Edit	33693	1057300		TIMING PULLEY 9521311 AF	Set Complete		0 hrs	2		$81.00	0.00	$162.00	64
Edit	33694	4129400		SPUR GEAR 16 475 525 ALF	Set Complete		0 hrs	2		$125.00	0.00	$250.00	39
Edit	33695	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$34.00	0.00	$34.00	12
Edit	33696	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$39.00	0.00	$39.00	119
Edit	33697	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$22.00	0.00	$22.00	124
Edit	33698	1154600		TIMING BELT 9521326	Set Complete		0 hrs	1		$22.00	0.00	$22.00	128
Edit	33699	2038900		BRACKET SIDE XED 20 IP P	Set Complete		0 hrs	1		$515.00	0.00	$515.00	83
Edit	33700	4128200		DISCHARGE PULLEY 204620K	Set Complete		0 hrs	1		$41.00	0.00	$41.00	31
Edit	33701	3400000		CABINET LATCH	Set Complete		0 hrs	4		$9.00	0.00	$36.00	2661
Edit	33702	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$34.00	0.00	$136.00	147
Edit	33703			LABOR	Set Complete		0 hrs	11		$165.00	0.00	$1,815.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
* To Refresh Totals - Click Save at Top *

Purchase orders for this Work Order

Edit

XID

Description

Partial

Cost


Charge ID:
Charge postfix (3 chars):
Manager:
Cost Center:
Description:
Begin Date:
End Date:
Budget (hours):
	Active R & D


Serial Number:
Quantity:	Price: % Discount:
	Special cost * financial summary does multiply by quantity * (do not use for purchase orders):
	Set to Zero Production Item: Used Equipment: RMA Main Product: Cost credit
Part Number:	Multifeeder Part: Lead Time (days):
Part Name:
Flag Item:
Date Started:	Date Required: Date Shipped:
Build Pulled:	Build Mechanical: Build Electrical:
Overall Status:	Check Out #1: Check Out #2:
Notes:
Don't Start Until:
Returned
	Add/View/Edit Resource Hours


Vendor:
Description:
Purchase Order:
Total Cost:
Partial Cost:	use this if only part of the purchase order was applied to this work order


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**