0553787 CPI Card MN

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What Arrived: Issues with J1 P-Start. "Bill Kirk" (CPI MN) - "P-start has been acting for a while it would work for a long time then it would start randomly start triggering then some times it would not trigger at all. The night time engineer tech thought it might be the main board as a traced the signal of the sensor." (Machine Serial Number:1406-08944)
Description of Problem: (1) MFT 250 IP HCP ED SN: 1406-08944 (1) 30MM rough feed belt (1) 30MM stripper wheel (6) 30mm HCP discharge belts (2) HCP magazine side plates (1) HCP product support rod (1) Pressure roller assembly (1) Discharge side guide with roller (1) ER pair (1) Rear support curve (1) Keyence start sensor
Work Done: Checked in and inspected machine. Tested J1 start sensor and the sensor works but the signal will not show on the screen. 12/5/2017 MM Pulled motherboard and tested found U1 opto is bad. Had Vicky replace U1 and in the process lost 2 pads on the opto. Jumpers were added to the board to repair. 12/12/2017 MM Vicky noticed that RN 13 and RN 17 looked to have overheated. Saw some channels reading open, while others are reading around 100 ohms instead of 1.2K ohms. P-Start Signal was open to U1 Opto due to resistor network failure. Resistor failure would have lead to U1 failure. Found resistors on the board were rated at 120 ohms. We had some of these board go out with the wrong resistor networks, and Penny claimed EE said 121 was the replacement for 122 ha ha ha, The ohms are off by a factor of 10. Given the machine lasted this long, I think we are fine charging for this. . Give Vicki (2) of 6675000 to replace on board. 12/12/17 DK Tested board and found RN had cold solder joint, had Vicky resolder and everything tested fine. Put into 24 hour burn-in. 12/13/2017 MM Performed all repairs to machine. Found additional parts needing replacement. Put machine into 24 hour burn-in. 12/22/2017 MM Machine passed 24 hour burn-in. Amended quote and sent to customer. Performed final checkout on machine. Machine is ready to ship. 12/27/2017 MM Received updated PO 12/27/2017 MM Under SO 030780 Repair and refurbishment of MFT 250 IP HCP ED SN: 1406-08944 under RMA 0553787
Repair Quotation Notes: Completed By: Found that the P start Opto and the resistor networks relating to the P start are bad and need to be replaced. P start is now fully functional. Found excessive vertical play in stripper wheel and discharge shafts of the machine. Bearing housings need to be rebuilt to eliminate this. Feed belt is worn and needs to be replaced. Suggest replacing idler pulley as well. Idler pulley collars are cracked and need to be replaced. Stripper wheel is worn and need to be replaced. Discharge belts are worn and smooth and need to be replaced. Pressure roller O-rings are worn and need to be replaced. Replacing belts and stripper wheels does not add any additional labor to the repair as they need to be removed to rebuild the bearing housings. Revisions to previous quote Found ball screw in bearing housing to be damaged and needed to be replaced. One discharge end piece shaft had a chunk missing form end and needed to be replaced. Found all 4 discharge pulleys to be gauged and damaged causing heavy wear on inside of discharge belts, these need replacement.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	31525	6210900		OPTO PS2501L-4A 4CH GW-16	Set Complete		0 hrs	1		$7.00	0.00	$7.00	36
Edit	31546	6675000		RES NET 1.2K 150MW 2% 16PINSMD	Set Complete		0 hrs	2		$3.00	0.00	$6.00	6
Edit	31547	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$57.00	0.00	$570.00	41
Edit	31548	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	1		$162.00	0.00	$162.00	64
Edit	31549	4118700		IDLER PULLEY 304620C	Set Complete		0 hrs	1		$121.00	0.00	$121.00	12
Edit	31550	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	2		$24.00	0.00	$48.00	104
Edit	31551	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	1		$104.00	0.00	$104.00	33
Edit	31552	1188021		BELT 15-HC44 ED HCP	Set Complete		0 hrs	4		$31.00	0.00	$124.00	42
Edit	31553	1045300		O-RING 326 70D N	Set Complete		0 hrs	2		$7.00	0.00	$14.00	57
Edit	31604			LABOR	Set Complete		0 hrs	16		$165.00	0.00	$2,640.00
Edit	31757	1432000		WORM SHAFT Z32 IM	Set Complete		0 hrs	1		$12.00	0.00	$12.00	0
Edit	31758	1260400		END PIECE TP SHAFT 20 DC	Set Complete		0 hrs	1		$142.00	0.00	$142.00	47
Edit	31759	1071715		DISCHARGE PULLEY 154620 HC 44	Set Complete		0 hrs	4		$158.00	0.00	$632.00	45

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