0553778 The Meyers Printing Company

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What Arrived: Feeder will not boot up, returning for evaluation repair. (Machine Serial Number:1511-13524) Include quote for squaring, and replacing any needed items. We will discount something for the squaring. The other system went down at Meyers. Rob Swapped ADTs, and returned failed ADT. ADT is not giving either Ready or Not Ready panel status, or running the motor. Rob reported Interlock circuits are not the same, and we should make them the same. He also found the software settings back up we are going off is not correct, and will be getting us a correct one. 11/20/17 DK
Description of Problem: (1) MFT 350IP3 XED Vacuum Discharge SN: 1511-13524 (1) 30mm vacuum feed belt (1) 30mm vacuum chamber (2) 20mm Rough natural feed belts (2) 30mm stripper wheels (1) 50mm vacuum discharge belt (4) 15mm discharge belts (2) Magazine side plates (2) product support rods (1) Rear support curve (1) Stack light (1) Vision system camera sans cables (1) Vision system light sans cables (1) Advanced product sensor no cable (1) Safety cover (1) ADT SN: 1329-13338 (4) ADT rods (2) ADT skis (1) HDSR 1509-13520 (1) Vacuum pump (1) Vacuum Manifold (1) Vacuum control box (1) Quadplex (2) Power cords (1) Serial cable Rob Returned 11/20/17 (1) ADT SN: 1522-13559 (4) ADT rods (2) ADT skis
Work Done: Checked in and inspected equipment. Pulled feeder off of ADT and powered up. Found it would not boot. Found software card corrupted. Gave card to Nicole G to see if she could fix it. 11/9/2017 MM Software card not salvageable. wrote new industrial grade card to software version 4.3.66 and installe din machine. Put machine into 72 hour burn-in 11/10/2017 MM Machine passed 72 hour burn-in. 11/13/2017 MM Quoted worst case scenario for repair 11/14/2017 MM Found loose hardware in electrical cabinet. Felt abnormal load on mechanisms. Found that Motor AMP Drive board was shorting Motor Windings causing this load. Found sever Circuit Board Damage of Motor AMP Drive board to U1, R129, R116, R127, & R131. Power X is shorted from P to U. 5V DC is also shorted. 11/22/17 DK This same ADT had the AMP Board replaced at the end of August. Customer replaced AMP Board. No AMP Boards in stock. Had to test some to have a new one available. 11/27/17 DK Replaced AMP Board, and found issue with IO Board. Wont run motor, and Red Light ADT Not Ready, never lights. Believe RC1 and RC2 of IO Board has failed. Vicki to replace. 11/28/17 DK Found that U6 on IO board failed. 11/29/17 DK ADT is now fully functional. 11/30/17 DK Reconfigured ADT, and the one Door Switch on this line, and made cable for other ADT / Door Switches. Informed Robert Twist at Meyers about the cable going with this line, that they need to swap, to make the ADTs hot swappable with the two lines. 12/5/17 Give Greg C hand drawn electrical changes to both systems, for them to update drawings. Added ADT work to the quote, and emailed the customer. 12/6/17 Used the following parts for 1" shaft on lower discharge shaft replacement. Machine passed 24 hour burn-in. 12/5/2017 Performed final checkout on machine, verified that the machine has all the correct settings and reinstalled on stand and ADT. Machine is ready to ship. 12/6/2017 MM 1263720 1395704 X 2 1260465 X 2 2399850 X 1 2399851 X 1 1071724 X 1 Found Advanced Product Cable missing. Added cable FOC. Shipping under SO# 030664 12/8/17 DK
Repair Quotation Notes: Completed By: Machine would not boot, found software card to be corrupted. Machine will need a new software card, will use industrial grade card with latest software version. Bearing housings need to be removed and rebuilt. Lower discharge end piece shafts will need to be replaced as well as the lower discharge center piece shafts to be upgraded to 1 inch diameter shaft. Lower discharge pulleys will need to changed to 1 inch shaft type and P brackets will need to be changed to accommodate the 1 inch shaft as well as 1 inch split collars will be needed. There will be an added 3 hours of labor to square the machine with our squaring jig we will discount this 3 hours at the bottom of quote. Height adjustment bellows will need to be replaced. Feed belts are worn and need to be replaced. Idler pulleys will need to be replaced. Stripper wheels are worn and cupped and need to be replaced. Discharge belts are worn and need to be replaced. Some parts were sent to machine shop for modification instead of replacement. Discount was given to keep upgrade within original repair quote. ADT needed new S-Stop Dummy plug Found loose hardware in the ADT electrical cabinet. There was severe damage to the Motor AMP Drive Board of the ADT, burnt components, burned printed circuit board, and several power supplies shorted to ground. This made the repair of this board impossible. a Buffer IC on the I/O Board for the ADT failed, causing the board to be unable to send a motor run singal. The last two items of the qutote are to make the ADT machines hot swappable with the Door Interlock Assyemblies. There is a cable and spliter connected to the stand, that is needs to be added to the other line. This cable and spliter are clearly taged.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	31108	7220000		8MB MEM CHIP WITH SOFTWARE	Set Complete		0 hrs	1		$668.00	0.00	$668.00	0
Edit	31109	1002100		BALL BEARING 173510	Set Complete		0 hrs	2		$57.00	0.00	$114.00	41
Edit	31110	1260465		END PIECE TP SHAFT 1" DC SS WD	Set Complete		0 hrs	2		$230.00	0.00	$460.00	70
Edit	31111	4108000		SPLIT COLLAR M8 20	Set Complete		0 hrs	2		$66.00	0.00	$132.00	0
Edit	31112	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$34.00	0.00	$136.00	147
Edit	31113	1199800		FEED BELT SE 204606R	Set Complete		0 hrs	2		$128.00	0.00	$256.00	24
Edit	31114	1199600		FEED BELT SE 304606SDV	Set Complete		0 hrs	1		$167.00	0.00	$167.00	84
Edit	31115	4118600		IDLER PULLEY 204620C	Set Complete		0 hrs	2		$90.00	0.00	$180.00	26
Edit	31116	4118700		IDLER PULLEY 304620C	Set Complete		0 hrs	1		$121.00	0.00	$121.00	12
Edit	31117	1097300		STRIPPER WHEEL 304620 85D	Set Complete		0 hrs	2		$104.00	0.00	$208.00	483
Edit	31118	4100102		BELT SET NEW XED VAC BLUE SIL	Set Complete		0 hrs	1		$677.00	0.00	$677.00	1
Edit	31119	7011000		JUMPER CONN HIGH VOLTAGE IP	Set Complete		0 hrs	1		$41.00	0.00	$41.00	11
Edit	31120			LABOR	Set Complete		0 hrs	18		$165.00	0.00	$2,970.00
Edit	31121			DISCOUNT TO SQUARE MACHINE TOTALS 3 HOURS LABOR	Set Complete		0 hrs	1		($495.00)	0.00	($495.00)
Edit	31457	1395704		SPLIT COLLAR M8 1"	Set Complete		0 hrs	2		$97.00	0.00	$194.00	69
Edit	31458	1071724		DISCHARGE PULLEY 154625.4 HC 44 1"	Set Complete		0 hrs	4		$44.00	0.00	$176.00	4
Edit	31459			MACHINE SHOP TIME	Set Complete		0 hrs	3		$200.00	0.00	$600.00
Edit	31460			DISCOUNT TO MAINTAIN FEEDER REPAIR QUOTE PRICE	Set Complete		0 hrs	1		($690.00)	0.00	($690.00)
Edit	31474			BELOW ITEMS ARE FOR THE ADT REPAIR	Set Complete		0 hrs	1		$0.00	0.00	$0.00
Edit	31475	8184200		MOTOR AMP DRIVE INT 30A	Set Complete		0 hrs	1		$2,670.00	0.00	$2,670.00	3
Edit	31476	6243000		74HCT541 TRI OCT BUFF SOIC-20W	Set Complete		0 hrs	1		$2.00	0.00	$2.00	5
Edit	31477	5054900		CONN M12 FEMALE QUICK-ON	Set Complete		0 hrs	1		$49.00	0.00	$49.00	31
Edit	31478	5030200		2 PIN CIRCULAR CONNECTOR PLUG	Set Complete		0 hrs	2		$36.00	0.00	$72.00	4
Edit	31479			LABOR	Set Complete		0 hrs	5		$165.00	0.00	$825.00

+ denotes that software settings are available for this piece of equipment.

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