0553776 Color Communications

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What Arrived: Sending in motherboard and motor for evaluation and repair. Customer machine would not boot then when replaced computer board it would boot but then it had motor error, then put in new software chip and gave screaming motor and major product jam error, motor disconnect error. (Machine Serial Number:0505-06120) Customer is not in any hurry to get it turned around
Description of Problem: (1) Motherboard ASSY PN 82202-0C SN 9123 (AMP Code 4.5) (7031300 SN TS 84826, Power Supply SN CA 42210112) (1) Motor 800W Alpha w/ 3:1 Gear Box, and Pulley.
Work Done: Found that Motor would not run but. machine passed all other tests. Not getting 15V from 1&2 as well as 3&4 of Power X. Motherboard passed all other testing. 12/12/17 DK Found U57 to have cracked and overheated. 1&2 as well as 3&4 of Power X are shorted, through the Power X. Decided on whole sale replacements of parts in damaged circuit. Power -X replaced, and board updated with Thermistor replaced, and Inductor added to U46. Motherboard now runs a motor. Large Inductor had rip in heat sink, when removing magnetic case cracked. Replaced inductor. Assembled Motherboard, and put into burn in. 12/14/17 Motherboard assy passed 17 hours of burn in. Connected customer motor, and it worked. Motherboard passed diagnostics. Motherboard assy and Motor passed 1 hour of Burn in. Completed repair quote, and emailed to the customer. 12/15/17 Passed 24 hour burn in in, and diagnostics. SET LCD POT for OLD LCD, and JOG Speed to 30. Turned in paper work to accounting for prepayment invoice 030720. 12/18/17
Repair Quotation Notes: Completed By: Power-X Module Failed and shorted out power supply circuits feeding the Power-X, this caused the Motherboard to be unable to run a Motor. Noticed a crack in the furious case of an Inductor. Motor has passed all testing. Motor Pulleys teeth are worn down about 33%, recommend replacing.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	31605	5506200		POWEREX PS11036 30A	Set Complete		0 hrs	1		$578.00	0.00	$578.00	13
Edit	31606	5501900		POW SPPLY DC-DC CONV DUAL OUT	Set Complete		0 hrs	2		$33.00	0.00	$66.00	0
Edit	31607	5504400		DC CONV 2W 5-15V SING CE SIP-7	Set Complete		0 hrs	1		$58.00	0.00	$58.00	8
Edit	31608	6425100		CAP 47UF 50V ELECT NHG RADIAL	Set Complete		0 hrs	2		$2.00	0.00	$4.00	20
Edit	31609	6570900		RES 10K OHMS 1/10W 5% 603	Set Complete		0 hrs	2		$1.00	0.00	$2.00	126
Edit	31610	6497500		INDUCT DUAL 8.2MH 250VAC 3.0A	Set Complete		0 hrs	2		$27.00	0.00	$54.00	0
Edit	31611	1054201		TIMING PULLEY 051520 19 KWY	Set Complete		0 hrs	1		$264.00	0.00	$264.00	1
Edit	31612			LABOR	Set Complete		0 hrs	6		$165.00	0.00	$990.00


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**