0553771 LSC Communications

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What Arrived: Customer sending in MFT 250 machine for refurb. (Machine Serial Number:0212-02046)
Description of Problem: (1) MFT 250 XED SN: 0212-02046 (2) 30mm vacuum feed belts (2) 30mm vacuum chambers (2) 30mm stripper wheels (4) 20mm discharge belts (1) ER pair (1) pressure roller assembly (1) Stack light cable with pole sans light (1) Air manifold
Work Done: Checked in and inspected machine, put machine into 24 hour burn-in 11/4/2017 MM prepared quote for customer. 11/6/2017 MM Emailed customer on 11/17/2017 regarding getting updated blanket PO. 11/17/2017 MM Emailed again on 11/28/2017 about getting blanket PO updated. . 11/28/2017 MM found crack in vacuum chamber 4290100 called customer to discuss if they use and if it needs to be replaced. Left message 12/20/2017 MM Sent customer remainder email 1/19/2018 MM Spoke with Wayne Fokkers and emailed him updated quote. Waiting to hear about approval Wayne was out with an injury for 4 months. 2/26/2018 MM Added 2 X 1260000 2 X 1262500 3 X 1355000 3 X 4127400 2 X 4122300 1 X 4290100 Richard and I decided to give a 20% Courtesy Discount. Revised PO and sent to the customer. 3/16/18 DK Customer approved blanket quote with blanket PO. 4/2/18 DK Eric completed work to the machine 4/6/18 DK Found fuse for rectifier board current limit is open. Replaced Fuse, and new one blew on power up. Found FETS shorted, Large Cap damage to case, Resistor blown out, and Fuse Holder broken. Replaced items, and Rectifier passed testing. Installed in Feeder, and machine is able to jog. Next step is determine what is going on with network port (discuss with customer). Evaluation, burn in. Evaluate price. 4/10/18 DK Found several mechanical things Eric did not get right. In his defense it was the first INT he worked on, and he was not the one to disassembly. Found that E/R pair interconnect cable, needed rewiring, and Feeder is not allowing APL to run with APL Sensor. 4/13/18 DK Looks like an Opto U4 for APL output has failed, causing Feeder to not function correctly with APL. Vicki to change, and also add filter Cap C9 that broke off. 4/16/18 DK Had Holly re-wire Product Sensor Cable. Vikki was out sick. Sent customer an email on the Networking Port. 4/17/18 DK Found resistors on Interface board for status outputs have overheated. Now Interface Board is fully functional. Installed in machine, and machine passed check out. Put in 48 hour burn in. 4/18/18 DK Passed 48 hour burn in. Looking for customer input on Network Port. 4/20/18 DK Got confirmation from Customer, that they do not use the Network Port. 5/2/18 DK Cut-out network port cables, and wired in signal light in stock configurations. 5/9/18 DK Completed check out of machine. Shipping under SO# 031694 5/14/18 DK
Repair Quotation Notes: Completed By: Feed belt drive shaft is bent and needs to be replaced. Bearings are bad, bearing housings need to be rebuilt. Motor drive pulley is missing flanges and needs to be replaced. timing belts are worn and need to be replaced. Spur gears are worn causing slop between them, these need to be replaced. Feed belts are worn and need to be replaced. Idler pulley bearings are worn and squeaky, idler pulleys need to be replaced. Stripper wheels are worn and cupped and need to be replaced. Product sensor has nicks in cable this could cause shorts damaging machine, product sensor needs to be replaced. Power switch needs to be upgraded at no charge. Case filters are missing and need to be installed. Pressure roller O-rings are worn and need to be replaced. Revision: Found 2 end piece shafts to be damaged form lose split collars that will need to be replaced. Discharge center piece shafts is also damaged from the same issue as well as 3 split collars. All these parts need to be replaced. 3 discharge pulleys were gouged and dented and need to be replaced. Both feed belt drive pulleys are damaged and need to be replaced. One vacuum chamber is cracked and needs to be replaced. Both discharge height adjustment exit brackets were bent beyond being able to bend back and need to be replaced.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	30794	1262500		CENTER THREE PIECE SHAFT 250	Set Complete		0 hrs	1		$245.00	0.00	$245.00	3
Edit	30795	1000000		BALL BEARING 0405	Set Complete		0 hrs	4		$39.00	0.00	$156.00	42
Edit	30796	1001000		BALL BEARING 1210	Set Complete		0 hrs	4		$28.00	0.00	$112.00	44
Edit	30797	1020000		NEEDLE ROLLER CLUTCH 162216	Set Complete		0 hrs	4		$66.00	0.00	$264.00	93
Edit	30798	3559500		COMPRESSION SPRING 1.5"	Set Complete		0 hrs	8		$6.00	0.00	$48.00	13
Edit	30799	1011000		NEEDLE ROLLER BEARING 162212	Set Complete		0 hrs	2		$26.00	0.00	$52.00	23
Edit	30800	1031000		BEARING SEAL 1622	Set Complete		0 hrs	2		$22.00	0.00	$44.00	85
Edit	30801	1052900		TIMING PULLEY 051528 19B	Set Complete		0 hrs	1		$73.00	0.00	$73.00	6
Edit	30802	1159200		TIMING BELT 0592	Set Complete		0 hrs	1		$53.00	0.00	$53.00	4
Edit	30803	1154500		TIMING BELT 0545	Set Complete		0 hrs	1		$33.00	0.00	$33.00	13
Edit	30804	1101000		PLASTIC SPUR GEAR	Set Complete		0 hrs	2		$197.00	0.00	$394.00	4
Edit	30805	1168300		FEEDBELT SE 304007SV	Set Complete		0 hrs	2		$182.00	0.00	$364.00	12
Edit	30806	4120200		SPANNING PULLEY ASSY 3040	Set Complete		0 hrs	2		$158.00	0.00	$316.00	5
Edit	30807	4125200		STRIPPER WHEEL ASSY 3042	Set Complete		0 hrs	2		$117.00	0.00	$234.00	28
Edit	30808	1178400		XED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	4		$111.00	0.00	$444.00	23
Edit	30809	7006600		XED DISCH PROD SENSOR PAIR ASY	Set Complete		0 hrs	1		$364.00	0.00	$364.00	8
Edit	30810	5301600		POWER SWITCH 120 VAC 20 A	Set Complete		0 hrs	1		$9.00	100.00	$0.00	4
Edit	30811	3755000		FEEDER LID FRONT FILTER	Set Complete		0 hrs	1		$4.00	0.00	$4.00	40
Edit	30812	3755100		FEEDER LID REAR FILTER	Set Complete		0 hrs	1		$4.00	0.00	$4.00	58
Edit	30813	1045200		O-RING 328 70D N	Set Complete		0 hrs	2		$4.00	0.00	$8.00	0
Edit	30814			LABOR	Set Complete		0 hrs	14		$165.00	0.00	$2,310.00
Edit	31703	1260000		END PIECE THREE PIECE SHAFT	Set Complete		0 hrs	2		$280.00	0.00	$560.00	12
Edit	31704	1262500		CENTER THREE PIECE SHAFT 250	Set Complete		0 hrs	1		$245.00	0.00	$245.00	3
Edit	31705	1355000		SPLIT COLLAR THREE PIECE SHAFT	Set Complete		0 hrs	3		$141.00	0.00	$423.00	13
Edit	31706	4127400		DISCHARGE PULLEY ASSY 2040	Set Complete		0 hrs	3		$71.00	0.00	$213.00	14
Edit	31707	4122300		DRIVE PULLEY ASSY 304007	Set Complete		0 hrs	2		$126.00	0.00	$252.00	10
Edit	31708	4290100		VACUUM CHAMBER 16 304007	Set Complete		0 hrs	1		$628.00	0.00	$628.00	0
Edit	31709	2020400		DELIVERY EXIT BRACKET S	Set Complete		0 hrs	2		$260.00	0.00	$520.00	3
Edit	32838			20% COURTESY DISCOUNT	Set Complete		0 hrs	1		($1,710.00)	0.00	($1,710.00)

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