0553763 American Litho

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What Arrived: MFT 550 IP XED giving major product jam fault with motor unloaded. Customer sending machine in for repair. (Machine Serial Number:0512-06127)
Description of Problem: (1) MFT 550 IP XED SN: 0512-06127 (3) 30mm feed belts (4) 30mm Feed belt tracks (2) 20mm stripper wheels (10) 20mm discharge belts (1) ER pair
Work Done: Checked in and inspected machine. Machine had jumpers in J24. Installed dummy plug and got major product jam fault. Performed all standard RMA I/O tests and everything checked out. found motherboard not receiving motor encoder feedback. Installed test motor, board got encoder feedback form test motor, rewired machine motor, board did not get encoder feedback from machine motor. Pulled motherboard for David Kelley to work on 10/17/2017 MM Found Q11 TRIAC to be blown off the Motherboard. Resistor feeding Track is reading to high around 40K. We are out of stock of Q11.Emailed PO REQ to Deb to order a Q11. When Q11 comes in we are to change Q11, R135, and U41. 10/20/17 DK Built mechanical quote with motor for machine and found it to get to $11,000. Called customer to discuss and left voicemail. 10/27/2017 MM Now we have parts in stock, to proceed with Motherboard repair. Will wait to hear what customer has to say, before proceeding with the Motherboard repair. 10/27/17 DK Called and left message 10/31/2017 MM Customer indicated they would still like to repair even thought over $11K. Vikki replaced Q11, R135, and U41. This caused the motor to function, motherboard passed all intial testing. Updated AMP Code from 4.5 to IP 12. Assembled with heat sink for burn in, and found that now the motor would no longer function. Believe U3 failed to cause the motor to no longer run. Vikki to replace U3. Noticed a strange hum from the customer DC Power Supply. Will replace DC Power Supply. 11/8/17 DK Found the U3 optos is not what failed. It is the R7 Resistor for this Opto that has failed. Vikki to replace R7. Motherboard will now run a motor. Replaced Power Supply, and assembled. Passed 2 hours burn in, and diagnostics. 11/9/17 DK Put Motherboard ASSY in 24 hour burn in and observed for proper operation. 11/10/17 DK Motherboard ASSY Passed 24 hour burn in, and diagnostics. Put Motherboard in anti-sciatic, bag and placed next to Feeder. Updated quote for the electrical repair, and informed Matt via email. 11/13/17 DK Performed repairs to machine, found additional parts need and updated quote. Put machine into 24 hour burn in. 11/27/2017 MM Sent customer updated quote 11/28/2017 Machine passed 24 hour burn in 11/28/2017 MM Performed final checkout on machine, everything checked out and machine is ready to ship. Under sales order 30607 Repair and refurbishment of MFT 550 IP XED SN: 0512-06127 under RMA 0553763
Repair Quotation Notes: Completed By: Four components failed on the Motherboard, to cause it to be unable to run a Motor. Power Supply was making add humming sound, indicating a failure in the near future. Motor not providing encoder feedback, machine needs new motor. Found play and grinding in bearing housings, bearing housings need to be pulled and rebuilt. Both left and right side timing belts and pulleys are worn out and need to be replaced. Spur gears on left side are worn and sloppy and need to be replaced. Feed belts, feed belt drive and idler pulleys are worn out and need to be replaced. All discharge belts and pulleys are worn and need to be replaced. Found three end piece shafts to be worn to the point the bearings are loose, these need to be replaced. Found 1 center piece shaft to have a hole in it, this needs to be replaced. Found one end piece shaft to have a worn end causing it not to lock into the split collar, this needs to be replaced. Found the lower discharge exit roller to be gouged and burred causing undo wear on the belts, this need to be replaced.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	30536	6689000		TRIAC 400V 10A NTE5635 DISCRET	Set Complete		0 hrs	1		$20.00	0.00	$20.00	3
Edit	30537	6527100		RES 100 OHM 1/10W 1% 0805 CHIP	Set Complete		0 hrs	1		$1.00	0.00	$1.00	19
Edit	30538	6689100		OPTOCOUPLER TRIAC OUT ZCSMD	Set Complete		0 hrs	1		$5.00	0.00	$5.00	12
Edit	30539	6566900		RES 2.4K OHMS 1/2W 2010	Set Complete		0 hrs	1		$1.00	0.00	$1.00	100
Edit	30540	5501700		POW SUPPLY 90-265VAC 5-24 VDC	Set Complete		0 hrs	1		$94.00	0.00	$94.00	48
Edit	30543	5202500		MTR A0800 122-5-010 800W 200V	Set Complete		0 hrs	1		$3,526.00	0.00	$3,526.00	0
Edit	30699	1002600		BALL BEARING 174012	Set Complete		0 hrs	9		$28.00	0.00	$252.00	29
Edit	30700	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$34.00	0.00	$136.00	147
Edit	30701	4137800		TIMING BELT PULLEY 051532 16	Set Complete		0 hrs	1		$67.00	0.00	$67.00	9
Edit	30702	1052900		TIMING PULLEY 051528 19B	Set Complete		0 hrs	1		$73.00	0.00	$73.00	6
Edit	30703	1159700		TIMING BELT 0515117	Set Complete		0 hrs	1		$71.00	0.00	$71.00	4
Edit	30705	1155100		TIMING BELT 050951	Set Complete		0 hrs	1		$26.00	0.00	$26.00	9
Edit	30706	4136400		TIMING BELT PULLEY 050922 16	Set Complete		0 hrs	1		$128.00	0.00	$128.00	16
Edit	30707	4137600		TIMING BELT PULLEY 051530 16	Set Complete		0 hrs	1		$183.00	0.00	$183.00	6
Edit	30708	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$33.00	0.00	$33.00	128
Edit	30709	4137000		TIMING BELT PULLEY 051524 16	Set Complete		0 hrs	1		$132.00	0.00	$132.00	23
Edit	30710	4129300		SPUR GEAR 16 475 525 AL	Set Complete		0 hrs	2		$274.00	0.00	$548.00	8
Edit	30711	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	4		$162.00	0.00	$648.00	64
Edit	30712	4118200		DRIVE PULLEY 304620C	Set Complete		0 hrs	4		$49.00	0.00	$196.00	46
Edit	30713	4118700		IDLER PULLEY 304620C	Set Complete		0 hrs	4		$121.00	0.00	$484.00	12
Edit	30714	4154500		XED BELT TRACK ASSY 204620K	Set Complete		0 hrs	10		$129.00	0.00	$1,290.00	0
Edit	30715			LABOR	Set Complete		0 hrs	22		$165.00	0.00	$3,630.00
Edit	31342	1265700		CENTER PIECE SHAFT 550 20	Set Complete		0 hrs	2		$477.00	0.00	$954.00	4
Edit	31343	1260600		END PIECE TP SHAFT 20	Set Complete		0 hrs	3		$198.00	0.00	$594.00	13
Edit	31344	4030800		DISCH EXIT ROLLER 550 20 DS	Set Complete		0 hrs	1		$708.00	0.00	$708.00	6

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**