0553756 Meadowlands Bindery

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What Arrived: Customer believes machine has an intermittent electrical issue, runs for up to 10 hours, and then starts faulting. B&R Moll have checked it out twice, and said it was fine. Customer cannot recall the fault message on the screen. Claim fault on screen was "The fault was check system" LOL(Machine Serial Number:0507-07179)
Description of Problem: (1) MFT 250 ED INT SN: 0507-07179 (2) 30mm Rough feed belts (2) 30mm Stripper wheels (4) 20mm discharge belts (1) ER pair (2) Magazine side plates (2) Product support rods (1) Stack Light (1) Start sensor (1) Line speed encoder (1) Power cord (1) Rear support curve
Work Done: Checked in and inspected machine. Performed all standard IO tests and found everything to checks out. Green stack light bulb burnt out. Tested their start sensor and LSE and both work well. Upon running machine found serious grinding now in mechanics so unloaded motor and put into 24 hour burn-in un-loaded. 10/11/2017 Machine passed 24 hour burn-in unloaded so put into another 24 hour burn-in unloaded. 10/13/2017 MM Machine passed 2nd 24 hour burn-in unloaded. Installed new motor drive belt and put into 24 hour burn-in 10/16/2017 MM Emailed customer on 11/28/2017 regarding the status of this repair. 11/28/2017 MM Performed all repairs to machine, put into 24 hour burn-in 12/15-2017 MM Machine passed 24 hour burn-in. performed final checkout machine is ready to ship. 12/18/2017 MM Under sales order 030719 Repair and refurbishment of MFT 250 ED INT SN: 0507-07179 under RMA 0553756
Repair Quotation Notes: Completed By: Bearing housings are worn with lots of play, causing mechanical binding in the machine and causing "major product jam" faults, these need to be rebuilt. Timing belts on left and right side need to be replaced. Spur gears are worn and need to be replaced. Feed belts are worn and need to be replaced. Drive pulleys are dented and damaged and need to be replaced. Idler pulleys are worn and need to be replaced. Feed belt collars are missing and need to be installed. Stripper wheels are smooth and have gouges and need to be replaced. Discharge belts are worn and stretched and need to be replaced. Discharge pulleys are worn and damaged and need to be replaced. Discharge exit roller brackets are bent and need to be replaced will replace with used parts for 50% off. ER pair has nicks in cable creating a potential short, this needs to be replaced. Green stack light bulb burn out and needs to be replaced. Fan filters are worn and dirty and need to be replaced.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	30472	1000000		BALL BEARING 0405	Set Complete		0 hrs	4		$39.00	0.00	$156.00	42
Edit	30473	1001000		BALL BEARING 1210	Set Complete		0 hrs	4		$28.00	0.00	$112.00	44
Edit	30474	1020000		NEEDLE ROLLER CLUTCH 162216	Set Complete		0 hrs	4		$66.00	0.00	$264.00	93
Edit	30475	3559500		COMPRESSION SPRING 1.5"	Set Complete		0 hrs	8		$6.00	0.00	$48.00	13
Edit	30476	1011000		NEEDLE ROLLER BEARING 162212	Set Complete		0 hrs	2		$26.00	0.00	$52.00	23
Edit	30477	1031000		BEARING SEAL 1622	Set Complete		0 hrs	2		$22.00	0.00	$44.00	85
Edit	30478	1159200		TIMING BELT 0592	Set Complete		0 hrs	1		$53.00	0.00	$53.00	4
Edit	30479	1154500		TIMING BELT 0545	Set Complete		0 hrs	1		$33.00	0.00	$33.00	13
Edit	30480	1101000		PLASTIC SPUR GEAR	Set Complete		0 hrs	2		$197.00	0.00	$394.00	4
Edit	30481	1167300		FEEDBELT SE 304007R	Set Complete		0 hrs	2		$170.00	0.00	$340.00	18
Edit	30482	4122300		DRIVE PULLEY ASSY 304007	Set Complete		0 hrs	2		$126.00	0.00	$252.00	10
Edit	30483	4120200		SPANNING PULLEY ASSY 3040	Set Complete		0 hrs	2		$158.00	0.00	$316.00	5
Edit	30484	4121000		COLLAR FEEDBELT INT 16MM	Set Complete		0 hrs	4		$47.00	0.00	$188.00	34
Edit	30485	4125200		STRIPPER WHEEL ASSY 3042	Set Complete		0 hrs	2		$117.00	0.00	$234.00	28
Edit	30486	1178300		ED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	4		$84.00	0.00	$336.00	23
Edit	30487	4127400		DISCHARGE PULLEY ASSY 2040	Set Complete		0 hrs	4		$71.00	0.00	$284.00	14
Edit	30488	2020400		DELIVERY EXIT BRACKET S (USED @ 50% DISCOUNT)	Set Complete		0 hrs	2		$260.00	50.00	$260.00	3
Edit	30490	7006400		ED DISCH PROD SENSOR PAIR ASY	Set Complete		0 hrs	1		$364.00	0.00	$364.00	8
Edit	30491	6826200		BULB 24V 5W 45MM LIGHT	Set Complete		0 hrs	1		$9.00	0.00	$9.00	26
Edit	30492	3756000		FAN FILTER 60X60	Set Complete		0 hrs	2		$11.00	0.00	$22.00	6
Edit	30493			LABOR	Set Complete		0 hrs	13		$165.00	0.00	$2,145.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**