0553755 Multi Packaging Solutions

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What Arrived: Returning MFT 350 INT for evaluation / repair. "I have a unit that I would like to send back to your team for review. I would like for you guys to look over this machine and tell us what it needs to work properly and up to manufacturing ability, and then send me and Duane a price on this repair before the work is actually performed." "As for what is wrong with it, the belts will not turn. Could be a board or something." (Travis Rose) (Machine Serial Number:0307-05012)
Description of Problem: (1) MFT 350 INT/150 XLD SN: 0307-05012 (3) 30mm vacuum feed belts purple (2) 30mm stripper wheels (4) 20mm discharge betls (1) ER pair (1) Stack light (1) Rear support curve (2) Start Sensor sensors (2) product support rod brackets (2) Magazine side plates (in crate) (1) Feeder stand base (in crate) (1) Power cord Repair of MFT 350 INT - 150 XLD Serial Number 0307-05012. Reference RMA number 0553755.
Work Done: Machine arrived some time in early October, maybe, I think. Did not go through receiving until 10/26/17 DK Checked in machine, found that when jog was pressed machine would not stop running after button was released. Swapped out software chip, win-systems board and tech 80 board and found tech 80 board to be bad. Installed used tech 80 board and put into 24 hour burn-in 10/27/2017 MM During disassembly found bearing housings bad. Re-quoted and sent customer revised quote. 11/2/2017 MM Emailed customer regarding updated PO 11/9/2017 MM Emailed customer regarding an updated PO. 11/28/2017 MM Sent customer reminder email 1/19/2018 MM Sent customer forfeit email 3/1/2018 MM Mike D completed mechanical repair. Checked over machine. When I hit the ON key Motor ran away at full speed. Appears issue is caused by intermittent connection in Win system Computer Board Power Cable. 3/16/18 DK Vicky re-worked power cable header for WinSys board, and found the 24v wire came loose. Now machine runs normally even if this cable is wiggled. Updated software to 2.9.18B, and set software. Put in 24 hour burn in, and observed for proper operation. Updated Assigned serial numbers. 3/20/18 DK Feeder passed 24 hour burn in. Put in another 24 hour burn in. 3/21/18 DK Feeder passed 2nd 24 hour burn in. During check out, found that yellow light was not functioning, due to broken wire in light, and repaired. Machine now passes all testing. Shipping out under SO# 031356. 3/22/18 DK
Repair Quotation Notes: Completed By: Found motor control board to be bad. Motor control board is obsolete and no longer available. A used board will be installed at a 50% discount. Timing belts are covered in grease and should be replaced. Spur gears are oblonged out on shaft and need to be replaced. Feed belts are worn and cracked and need to be replaced. Feed belt collars are cracked and need to be replaced. Idler pulleys are incorrect and need to be replaced. Stripper wheels are worn and smooth and need to be replaced. Discharge belts are worn and stretched and need replacement. After disassembling machine found bearings on right side to be on the edge of going bad. Bearing housings will need to be rebuild.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	30760	7035200		MOTION CONTROL BOARD	Set Complete		0 hrs	1		$2,495.00	50.00	$1,247.50	0
Edit	30761	1159200		TIMING BELT 0592	Set Complete		0 hrs	1		$53.00	0.00	$53.00	4
Edit	30762	1154500		TIMING BELT 0545	Set Complete		0 hrs	1		$33.00	0.00	$33.00	13
Edit	30763	1101000		PLASTIC SPUR GEAR	Set Complete		0 hrs	2		$197.00	0.00	$394.00	4
Edit	30764	1166300		FEEDBELT 304007SV	Set Complete		0 hrs	3		$111.00	0.00	$333.00	4
Edit	30765	4121000		COLLAR FEEDBELT INT 16MM	Set Complete		0 hrs	6		$47.00	0.00	$282.00	34
Edit	30766	4125200		STRIPPER WHEEL ASSY 3042	Set Complete		0 hrs	3		$117.00	0.00	$351.00	28
Edit	30767	1178500		XLD DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	4		$109.00	0.00	$436.00	0
Edit	30768			LABOR	Set Complete		0 hrs	11		$165.00	0.00	$1,815.00
Edit	30815	1000000		BALL BEARING 0405	Set Complete		0 hrs	4		$39.00	0.00	$156.00	42
Edit	30816	1001000		BALL BEARING 1210	Set Complete		0 hrs	4		$28.00	0.00	$112.00	44
Edit	30817	1020000		NEEDLE ROLLER CLUTCH 162216	Set Complete		0 hrs	4		$66.00	0.00	$264.00	93
Edit	30818	3559500		COMPRESSION SPRING 1.5"	Set Complete		0 hrs	8		$6.00	0.00	$48.00	13
Edit	30819	1011000		NEEDLE ROLLER BEARING 162212	Set Complete		0 hrs	2		$26.00	0.00	$52.00	23
Edit	30820	1031000		BEARING SEAL 1622	Set Complete		0 hrs	2		$22.00	0.00	$44.00	85
Edit	30821			LABOR	Set Complete		0 hrs	3		$165.00	0.00	$495.00

+ denotes that software settings are available for this piece of equipment.

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**