0553698 Western Graphics

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What Arrived: Customer would like their Keyence Barcode Reader Mounted from underneath. Sensor Pair will likely need moving up stream, and 50% or 100% Gearing Needed. Highly Custom. Customer sending Scanner, Barcode Control Box, Multifeeder, and Samples. Customer to provide pics and measurements for available clearance. Pics are attached to this RMA. (Machine Serial Number:1612-09389) CUSTOMER NEEDS MACHINE TO ARRIVE ON OR BEFORE 7/21
Description of Problem: MFT 250IP3 HCP XED Serial Number 1612-09389 (1) 20mm R Feed Belts (Pulleys for another Feed Belt (2) 20mm Stripper Wheels (4) HCP XED Discharge Belts (Missing a Discharge Roller) (1) 50mm Rear Support Curve (1) Set of Mag Side Guides (1) Product Support Rod (1) Keyance Start Sensor (1) LSE (2) Boxes of two different sample products (1) Keyence Barcode Scanner w/ power supply and tester. (1) 120V Power Cord (2) Boxes of CR 80 Cards for testing (1) Additional box of CR 80 Cards for testing. (these have a Code128 barcode, that is physically longer) 7/7/17
Work Done: Worked out plan w/ Jim Iler. Prepared rough quote and emailed to the customer. 6/22/17 DK Feeder passed all diagnostics. Found Reader in opposite orientation then I thought it would be. This will require a new mount configuration. Did a test and confirmed the reader can be only about an inch from the product. Found No Product and MPD Fault were turned off!!!!!!!!!!!!!!!!!!!!!!!!!. Set Up Advanced Product Sensor, and mount for it. 6/27/17 DK Found I could get all bars when reader was flush with Discharge, indicating 90-100% read. Sketched drawing for machine shop to make reader mount. Sketch is saved to this RMAs Project Docs. 6/28/17 Saw machine has composite pulleys, and HCP Belts. Sent an email to Jim and Peter. questioning the reliability of customer keeping his required +/- 0.625" placement accuracy. Mooked up mount and got ready for custom plate. Submitted shop request to cut angles in 2 pieces of 10/10. Decided to add some HCP Idler Exit Rollers, to allow for two discharge belt feeding. 6/30/17 DK Jim and Peter responded on composite pulleys. Email attached. Decided to leave this be. 7/5/17 DK Completed work to the machine. 7/13/17 DK Micah helping with videos, for 4 of done. Completed documenting. Things looking good. Sent Shelle update email. 7/14/17 DK All videos have been completed. Updated Assigned serial numbers. Put in to burn in, and observed for proper operation. Updated quote, and sent to customer, with videos. 7/17/17 DK Passed burn in, and diagnostics. Shipping under SO# 7/18/17 DK CUSTOMER ARRANGING RETURN SHIPPING.
Repair Quotation Notes: Completed By: Repair quote to mount customer supplied Barcode Reader from underneath Discharge. Low profile. X, Y, and Z adjustment of Barcode Reader. Two Product Orientations. Multifeeder to be used in Tipping Application. Replacement Product Sensor needed due to reflection issues of Barcode Reader and Standard Product Sensor Pair. Quoted Replacement Product Sensor does not measure thickness, so double detection by thickness will be lost, but double detection by length will be retained by the machine. Machine was missing a Housing Frame Bracket. Support Curve Assembly had a broken Adjustment Lever. Stripper Wheels, Discharge Belts, and Feed Belts, were in need of replacing. Discharge Exit Pulleys, are to make it easier to change over to 180 degree product change.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	29592			CUSTOM BARCODE MOUNT	Set Complete		0 hrs	1		$905.00	0.00	$905.00
Edit	29594	5305620		SENS LASER DL PNP POT M8	Set Complete		0 hrs	1		$582.00	0.00	$582.00	1
Edit	29595	5305400		CABLE 6 M8F TO M12M ADAPTER	Set Complete		0 hrs	1		$80.00	0.00	$80.00	15
Edit	29596	5054700		CBL 4/22 AWG M12 M/F 2M BLK	Set Complete		0 hrs	1		$67.00	0.00	$67.00	92
Edit	29597	4161000		SENSOR PHOTO PROX BRKT ASSY	Set Complete	1 Integration and Testing	1 hrs	1		$139.00	0.00	$139.00	47
Edit	29598	4108290		PULLEY PKG RIGHT AL 100 NF	Set Complete		0 hrs	1		$316.00	0.00	$316.00	0
Edit	29692	2407200		HOUSING FRAME MOUNTING BRKT	Set Complete		0 hrs	1		$22.00	0.00	$22.00	228
Edit	29693	3006600		M8 X 32 ADJUSTABLE LEVER	Set Complete		0 hrs	1		$28.00	0.00	$28.00	144
Edit	29695	4125400		STRIPPER WHEEL ASSY 204620	Set Complete		0 hrs	2		$143.00	0.00	$286.00	15
Edit	29696	1186621		BELT 15 HC44 XED HCP	Set Complete		0 hrs	4		$37.00	0.00	$148.00	168
Edit	29697	1199800		FEED BELT SE 204606R	Set Complete		0 hrs	2		$128.00	0.00	$256.00	24
Edit	29698	4129721		PULLEY HC TH NB DISCH 1021	Set Complete		0 hrs	4		$77.00	0.00	$308.00	63
Edit	29699			EXPEDITE FEE	Set Complete		0 hrs	1		$500.00	0.00	$500.00
Edit	29700			LABOR	Set Complete		0 hrs	20		$125.00	0.00	$2,500.00

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**