0553593 DL's Die Cutting

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What Arrived: Return for evaluation / repair. Major Product Jam. (Machine Serial Number: )
Description of Problem: (1) MFT 250 INT XLD SN: 0343-07026 (2) 30mm Rough natural feed belts (2) 30mm stripper wheels (4) 20mm discharge belts (2) Magazine side plates (2) Product support rods (1) Rear support curve (1) ER pair (1) Stack Light (1) Power cord
Work Done: Checked in machine, performed all standard IO testing. found the following issues Incoming power fuse was blown when machine came in. Machine will not jog and goes into "major product jam" fault Green light bulb burnt out Channel 1 on product sensor is weak but only to 230 APL ENABLE output is stuck on No motor encoder input feedback 1/10/2017 MM Matt installed AC Fuses. Found Motor Encoder Cable came loose from Interface Board. Re-connected and Motor ran. Put Feeder in 48 hour burn in and observed for proper operation. 1/13/16 DK Feeder passed 48 hour burn in. Green light is working. It was channel 4 not 1 that was a little week, but it seems good enough (if cleaned and aligned I was able to get all to 255). Found APL Output to be a bad Opto. Completed Mechanical evaluation. 1/16/17 DK Sent customer and Email requesting update 4/13/2017 MM Jeff, you were sent a quote for this machine on January 18th 2017. Do you have an update on whether you will be making the repairs? Performed all repairs to machine. put into 24 hour burn-in. 5/8/2017 MM Machine passed 24 hour burn-in sent customer an amended quote. 5/9/2017 Performed final checkout of machine. Found machine does not have APL enable out functioning correctly and machine does not interrupt APL during fault. Customer does not use APL so this will not be fixed. All other functions checked. out. machine is ready to ship. 5/11/2017 MM Under Sales Order 029259 Repair and refurbishment of MFT 250 INT XLD SN: 0343-07026 under RMA 0553593
Repair Quotation Notes: Completed By: AC Input Fuses were blown upon arrival. Found no cause for them to have opened. Found that Motor Encoder Cable was not connected to the Interface Board, causing the Major Product Jam Fault. Feeder has passed a 48 hour test run after this cable was connected. A Opto Isolator has failed causing the APL Output signal to be non functional. The APL Signal is for use of an Automatic Product Loader, and could be used to monitor Fault status of the Multifeeder. There are 2 hours labor associated with the replacement of the Opto Isolator. Fan Filters are in need of replacing. Feed Belts, Stripper Wheels, and Discharge Belts are in need of replacing. Collars to aligned Feed Belts are missing. Spur Gears are worn an in need of replacing. Found drive pulleys were worn by magazine side plates and heavily burred, these needed to be replaced. ER pair had sever nicks in wires giving potential for shorting and damage to machine, the ER pair needed to be replaced. The spur gears were on back order with a minimum 6 week lead time, a gently used set was substituted for new and a 50% discount was given on the spur gear parts.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	28139	6392000		PWER ENTRY FUSE 10 A 5 X 20 MM	Set Complete		0 hrs	2		$6.00	0.00	$12.00	196
Edit	28140	6210900		OPTO PS2501L-4A 4CH GW-16	Set Complete		0 hrs	1		$7.00	0.00	$7.00	36
Edit	28141	3756000		FAN FILTER 60X60	Set Complete		0 hrs	2		$11.00	0.00	$22.00	6
Edit	28142	1167300		FEEDBELT SE 304007R	Set Complete		0 hrs	2		$170.00	0.00	$340.00	18
Edit	28143	1096800		STRIPPER WHEEL 3042	Set Complete		0 hrs	2		$117.00	0.00	$234.00	14
Edit	28144	1178400		XED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	4		$111.00	0.00	$444.00	23
Edit	28145	4121000		COLLAR FEEDBELT INT 16MM	Set Complete		0 hrs	4		$47.00	0.00	$188.00	34
Edit	28146	1101000		PLASTIC SPUR GEAR	Set Complete		0 hrs	2		$197.00	50.00	$197.00	4
Edit	28147			LABOR	Set Complete		0 hrs	8		$125.00	0.00	$1,000.00
Edit	29241	1075300		DRIVE PULLEY 304007K	Set Complete		0 hrs	2		$140.00	0.00	$280.00	0
Edit	29242	7006400		ED DISCH PROD SENSOR PAIR ASY	Set Complete		0 hrs	1		$364.00	0.00	$364.00	8

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**