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What Arrived: Major Product Jam. Return for evaluation and repair. (Machine Serial Number:0321-06004)
Description of Problem: (1) MFT 350 IP ED Serial Number 0321-06004 (3) 30mm Vacuum feed belts (2) 30mm Vacuum Chambers (3) 30mm Stripper Wheels (6) 20mm Discharge Belts (1) ER pair (2) Heavy Duty Rear Supports (1) Mounting Base
Work Done: Checked n and inspected machine. machine booted up and performed standard IO test. Found ER pair to be weak on 2 channels and in need of replacement. Machine would not jog however after manually moving the feed belts a few turns the machine began to jog just fine. Will pull motherboard for testing on test stand. MM 8/31/2016 Found that U46 output was not strong. This boards U46 did not have the inductor to help the Convertor from failing due to in rush current. Replaced U46 and added inductor. APL output not working, and not responding to Motor Stop Input. 9/2/16 DK Found that U4 Opto failed causing APL Output to not function. Software version was reason for Motor Stop Input. Penny replaced U4, and I updated Software to 4.1.29C and updated AMP Code to IP12.Out. Found that LCD Contrast was changing for no good reason. Believe LCD POT is the issue. 9/6/16 DK Jane replaced LCD POT, this solved contrast issue. Found that Penny had a cold solder joint on U4 causing the C3 Output to be non functional. Jane re-heated solder joint. Installed Motherboard in Feeder. Checked over mechanisms. Put in 48 hour burn in and observed for proper operation. 9/7/16 DK Feeder passed 43 hours of burn in, and diagnostics. Completed evaluation & repair quote. Emailed quote to the customer 9/9/16 DK Completed work to the machine. Put in 24 hour burn in and observed for proper operation. 9/15/16 DK Feeder passed burn in, and check out. Shipping under SO# 27601 9/16/16 DK
Repair Quotation Notes: Completed By: Found a DC Convertor on the Motherboard was failing intermittently, causing the Major Product Jam. Opto failed used in communication with APL. The LCD Contrast POT on Motherboard was failing intermittently, causing intermittent LCD Display operation. Fan Filters for electrical enclosure are missing. Product Sensor is reading weak, indicating it will fail in the near future. Recommend Software Update for this machine. A U-Joint for the Stripper Wheel height adjustment is broken. Machine is missing cover for Bearing Housing Assembly in the Electrical Enclosure. Adjustment Knob Screw and Spring are to spring tension the Upper Exit Roller. Bellows are worn and have holes in them. Collars to align Feed Belts that do not use Vacuum Chambers are missing. Recommend the machines Feed Belts Discharge Belts, and Stripper Wheels are replaced. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges, or packaging material. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $295.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced and un-repairable items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	26947	5504400		DC CONV 2W 5-15V SING CE SIP-7	Set Complete		0 hrs	1		$58.00	0.00	$58.00	8
Edit	26948	6210900		OPTO PS2501L-4A 4CH GW-16	Set Complete		0 hrs	1		$7.00	0.00	$7.00	36
Edit	26949	6696100		POT 10 K OHM SM 12 T	Set Complete		0 hrs	1		$29.00	0.00	$29.00	0
Edit	26950	3756800		FAN FILTER 80X80	Set Complete		0 hrs	2		$12.00	0.00	$24.00	71
Edit	26951	7007400		PRODUCT SENSOR PAIR ED IP	Set Complete	0 Electrical Engineering 2 Electrical Technician	2 hrs	2		$351.00	0.00	$702.00	5
Edit	26952			SOFTWARE UPDATE	Set Complete		0 hrs	1		$668.00	0.00	$668.00
Edit	26953	3577200		UNIVERSAL DOUBLE JOINT 304	Set Complete		0 hrs	1		$67.00	0.00	$67.00	8
Edit	26954	2273400		SHIELD DRIVE ASSY RIGHT	Set Complete		0 hrs	1		$70.00	0.00	$70.00	4
Edit	26955	4029001		ADJUSTMENT KNOB SCREW M5 X 33	Set Complete		0 hrs	2		$48.00	0.00	$96.00	0
Edit	26956	3561500		SPRING COMP LCM140G3SS	Set Complete		0 hrs	2		$6.00	0.00	$12.00	91
Edit	26957	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$34.00	0.00	$136.00	147
Edit	26958	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	2		$24.00	0.00	$48.00	104
Edit	26959	1199600		FEED BELT SE 304606SDV	Set Complete		0 hrs	3		$167.00	0.00	$501.00	84
Edit	26960	1097300		STRIPPER WHEEL 304620 85D	Set Complete		0 hrs	3		$104.00	0.00	$312.00	483
Edit	26961	1177300		ED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	6		$83.00	0.00	$498.00	40
Edit	26962			LABOR	Set Complete		0 hrs	11		$125.00	0.00	$1,375.00

+ denotes that software settings are available for this piece of equipment.

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**