0553522 Label Works

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What Arrived: No boot up. Returning for evaluation and repair. Try to turn under a week. (Machine Serial Number:0321-06002)
Description of Problem: (1) MFT 350 ip ED Serial Number 0321-06002 (3) 30mm Vacuum Feed Belts (2) 30mm Vacuum Chambers (3) 30mm Stripper Wheels (6) 20mm Discharge belts (1) ER pair (2) HD rear Supports (1) Base Mount
Work Done: checked in machine, powered up, machine will not boot. Replaced computer board and machine booted but gave major product jam. Performed the standard IO tests on machine and everything checked out however it was found that the ER pair is weak on 2 channels and will need to be replaced. MM 8/30/16 Found that U46 and Power X have failed on Motherboard. Sent customer an email stating. Hello Richard, We are in the middle of the evaluation of the first Feeder that had the boot up issue. We found the Computer Board failed causing the no boot up. The Computer Board will need to be replaced. Then we found the machine was unable to run the motor. Found a failed Power X Module on the Motherboard as well as a failed regulator. The Power X Module, and Computer Board are two of the most expensive things that can fail electrically on this machine. We are looking at about $3,000.00 to just get the machine running. Overall the machine looks in decent shape mechanical. A mechanical refurb would be around $2,200.00 more. A new machine like this would be around $17,000.00 Would you like us to proceed with the electrical repairs, to get the machine running, and present a formal quote? We will need a PO for at least $3,000.00 to continue work on the machine. 8/30/16 DK Customer sent PO for $3K. Replaced U46 and Power X. Motherboard would run a motor. Found APL output not functioning. Jane replaced U4 Opto Isolator to fix APL output. Motherboard ASSY passed 1.5 hour burn in on test fixture. Installed Motherboard ASSY in Feeder. 8/31/16 DK Installed new drive cover on operator side of machine, new hinge on non-operator side and new ER pair. Put machine into 24 hour burn-in. 9/1/2016 MM Machines passed 24 hour burin performed final checkout and machine is ready to ship. 9/2/2016 MM Processed under sales order 027528 RMA repair of MFT 350 ip ED Serial Number 0321-06002 under RMA# 0553522
Repair Quotation Notes: Completed By: Computer Board failed causing the machine to be unable to boot up. A DC Convertor and the Power X failed causing the machine to be unable to boot up. An Opto Isolator failed for the APL Output signal. Found ER pair weak on 2 channels, this is close to failure and will need to be replaced. Fan Filters for Electrical Enclosure are worn and in need of replacing. I hinge for the Mechanical Enclosure is broken. The machine is missing the cover for the Bearing Housing in the Electrical Enclosure Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges, or packaging material. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $295.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced and un-repairable items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	26929	7031400		COMP NON WINSYS TS5300W/O CHIP	Set Complete		0 hrs	1		$1,459.00	0.00	$1,459.00	-3
Edit	26930	5504400		DC CONV 2W 5-15V SING CE SIP-7	Set Complete		0 hrs	1		$58.00	0.00	$58.00	8
Edit	26931	5506200		POWEREX PS11036 30A	Set Complete		0 hrs	1		$578.00	0.00	$578.00	13
Edit	26932	6210900		OPTO PS2501L-4A 4CH GW-16	Set Complete		0 hrs	1		$7.00	0.00	$7.00	36
Edit	26933	7007400		PRODUCT SENSOR PAIR ED IP	Set Complete	0 Electrical Engineering 1 Electrical Technician	1 hrs	1		$351.00	0.00	$351.00	5
Edit	26934	3756800		FAN FILTER 80X80	Set Complete		0 hrs	2		$12.00	0.00	$24.00	71
Edit	26935	3010000		FEEDER HOUSING HINGE	Set Complete		0 hrs	1		$22.00	0.00	$22.00	50
Edit	26936	2273400		SHIELD DRIVE ASSY RIGHT	Set Complete		0 hrs	1		$70.00	0.00	$70.00	4
Edit	26937			LABOR	Set Complete		0 hrs	7		$125.00	0.00	$875.00


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**