0553427 Thomson Reuters

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What Arrived: Customer is sending a APL and feeder in for repair, machine serial numbers are unknown (Machine Serial Number: ) They are having issues with the machine booting up, have tried all kinds of different boards, they are having trouble with the APL running. DK spoke with customer on phone, has more detailed information
Description of Problem: (1) MFT 350 IP SLD SN: 0342-06026 (1) APL 3000-350 SN:0349-02250 (1) 350 HDSR 1000 SN: 0346-02237 (1) 30mm vacuum discharge belt (1) 30mm vacuum chamber (1) 30mm stripper wheel (6) 20mm discharge belts (2) Product support rods (1) Line speed encoder (1) Start sensor (1) Low product sensor (1) ER pair (1) Remote keypad (1) Relay interface box 7066000 (2) Power cords (1) Tripp Lite terminal strip
Work Done: Checked in all mahcines and tested. Feeder will not jog. APL will not go to ready but will jog. Testing with APL test box, APL worked fine and went to ready. 4/12/2014 MM Pulled motherboard from feeder 4/16/2016 MM Found Motherboard had a failed APL EXT Output, that would cause the Feeder to be unable to put an APL in Green or Ready. Motherboard passed all other testing including a hr burn in. Jane to replace the failed Opto U4 suspected of causing the APL EXT Output issue. APL Box wouldn't go to Green or Ready Even with a working MB Box and Working APL Interface Cable. 4/22/16 DK Jane replaced U4 Opto, and this solved the APL EXT Output issue. Motherboard passed another 50 min burn in, and diagnostics. R20 of the APL Interface Board P/N 70455-00 is open and showing sighns of overheating. We do not carry this part any more. decided to do a whole sale replacement of parts used on the 4.7VF due to overheating of this 1W resistor involved with this supply. To replace U1, U3, U7, D3, and R20, when parts come in. Deb to order them. 4/27/16 DK Cleaned behing LCD, and found fan had a broken blade, replaced with 2 new fan filters. Installed Motherboard in Feeder. Found issue with Green Screw Terminal for High Voltage Motor Windings, pushed down and got to connect. Cound burnt traces on Rear Connector Board for APL port to send APL 24V Feeder, replaced Rear Connector Board, this caused loss of APL Ready light intermittently. 4/28/16 Customers Laser Double Detect Sensor failed. Sensor they were using for Double Detect was Baumer OHDK 10P5101/S35A - Replaced with MFT PN 5305620. Machine passed all other electrical testing including all components returned. Completed evaluation, put Feeder in burn in, while APL running in APL Green Ready Light. It passed 2.5 hour test. Put Feed in 24 hour burn in. Completed repair quote and emailed to the customer. 4/29/16 DK Got electrical components for APL Board repair in. 5/2/16 DK Jane replaced parts on APL Board, and it worked. 5/3/16 DK APL Ran a total of .5 hours without issues. Completed diagnostics of system, and it passed. Shipping under SO# 026728. Came in 2 hours below quoted labor. 5/4/16 DK
Repair Quotation Notes: Completed By: An Opto Isolator failed on the Feeders Motherboard causing it to be unable to put the APL in Green Light. Found the Power Entry Module for the Feeder has an intermittent connection. Rear Connector Board of the Feeder has damaged traces causing intermittent operation of APL in Green Light. One of the Cooling Fans for the Feeder has a broken blade, and the Fan Filters are worn and in need of replacing. The Laser Double Detect Sensor for the Feeder has failed, recommend replacing it with an Optex D Series Pot Adjust Laser Sensor. APL Interface Board has a 1W Resistor for the Power Supply needed for Green Light Operation. Elected to replace all components on this line, as the are all subject to damage. This is what all the other parts listed on the quote are for. All this damage involved in the APL Green Light can be prevented by proper powering sequence of the line. The APL has surges on the Power Supply needed for Green Light Operation if the APL is powered after the Feeder is turned on. The APL should always be turned on before the Feeder, and the Feeder should always be turned off before the APL is turned off. This issue has been eliminated in our newer APL Controls. This APL can be updated to new APL Control Box. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges, or packaging material. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $295.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced and un-repairable items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	25801	6210900		OPTO PS2501L-4A 4CH GW-16	Set Complete		0 hrs	1		$7.00			36
Edit	25802	8161000		POWER ENTRY MODULE	Set Complete		0 hrs	1		$111.00			202
Edit	25803	7048300		CONNECTOR PCB FEEDER REAR	Set Complete		0 hrs	1		$668.00			6
Edit	25804	7018700		FAN ASSEMBLY 80 X 80 X 15 213W	Set Complete		0 hrs	1		$114.00			17
Edit	25805	3756800		FAN FILTER 80X80	Set Complete		0 hrs	2		$12.00			71
Edit	25806	5305620		SENS LASER DL PNP POT M8	Set Complete		0 hrs	1		$582.00			1
Edit	25807	6051200		74HCU04M HEX INVERTER 14-SOIC	Set Complete		0 hrs	1		$2.00			9
Edit	25808	6053200		74HC08M96 2 INPUT AND 14-SOIC	Set Complete		0 hrs	1		$3.00			19
Edit	25809	6050600		74HC02 2 INPUT NOR 14 SOIC	Set Complete		0 hrs	1		$7.00			0
Edit	25810	6366000		DIODE ZENER 1N5230BCT 4.7V	Set Complete		0 hrs	1		$1.00			20
Edit	25811	6410200		CAP .1UF 50 V 10% X7R 0805 SMD	Set Complete		0 hrs	3		$1.00			52
Edit	25812	6545300		RES 220 OHM 1 W	Set Complete		0 hrs	2		$2.00			0
Edit	25813	6410000		CAP .1UF 50V 20% CERM RADIAL	Set Complete		0 hrs	1		$3.00			0
Edit	25814	6475000		CAP 1000UF 6.3 VDC	Set Complete		0 hrs	1		$3.00			0
Edit	25815			LABOR	Set Complete		0 hrs	10		$125.00

+ denotes that software settings are available for this piece of equipment.

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**