0553423 Precision Finishing

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What Arrived: Returning MFT 550 IP for evaluation / repair. Motor runs away for about 5 revolutions, and faults into Major Product Jam. Likely an issue with Motor Encoder. Issue with shaft, missing Timing Belt, and bolts for Split Collars, as well as other issues. (Machine Serial Number:0508-06126)
Description of Problem: MFT 550 XED IP Serial Number 0508-06126 (3) 30mm SE R Feed Belts (4) 30mm SW (4) 20mm Discharge Belts (pulleys for 8) (1) E/R pair (1) Product Support Rod Bracket (1) Box of replacement fuses
Work Done: Found that the Motor Encoder failed causing the motor to run away, and the machine to fault. Tried re-wiring motor w/o success. E/R reads a little week on drive 3. Machine passed all other electrical diagnostics. Updated software to 4.1.30A, and AMP Code to IP12.out. Put in 24 hr burn in with test motor unloaded. 4/5/16 DK Feeder passed 24 hour burn in, and diagnostics w/ week e/r. 4/7/16 DK Completed mechanical evaluation. 4/8/16 DK Prepared repair quote and emailed to customer. 4/11/16 DK FOC UPGRADES.. REPLACED DISCHARGE SIDE RAILS (HOLES IN RAILS FOR TABLE RODS IN WRONG LOCATION FOR SUPPORT) ADD SPRINGED UPPER EXIT ROLLER ADJ. REPLACED SPUR GEARS W/ METAL INSERT STYLE. Performed all necessary repairs on machine and completed free upgrades to discharge. Found the #9 belts were too loose for the recommended shims, removed the .048 shims to tighten up. Put machine into 24 hour burn-in 4/26/2016 MM Machine passed 24 hour burn in 4/27/2016 MM Performed final check out. Machine is ready to ship. 4/28/2016 MM Under sales order 026689 New Motor PN: A0950-122-5-006 200V SN: A10740 Installed on 4/25/2016 MM
Repair Quotation Notes: Completed By: The motor has failed and needs replacing. Mechanical Side Crank Arm was installed incorrectly causing it to rub on a Spur Gear adding excess load to the motor. Several bolts for the Split Collars are missing. One of the Split Collars that was held by only one bolt, the bolt was threaded through the wrong side of Split Collar causing the Split Collar not be clamped on the shaft mating. Product Sensor Pair is reading week, indicating it will fail soon. Feed Belts, Stripper Wheels, and Discharge Belts are worn. Collars to align Feed Belts are cracked. A Universal Double Joint for the Stripper Wheel Shaft height adjustment is broken. The cover for mechanisms in the electrical enclosure is missing. This cover prevents damage of the electronics if there is a devastating mechanical blow out. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges, or packaging material. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $295.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced and un-repairable items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	25634	5203000		MTR A0950 950W 200V-TAPPED	Set Complete		0 hrs	1		$5,258.00			2
Edit	25635	7007600		PRODUCT SENSOR PAIR XED IP	Set Complete	1 Standard Production Build	1 hrs	1		$351.00			12
Edit	25636	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	3		$162.00			64
Edit	25637	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	6		$24.00			104
Edit	25638	1097300		STRIPPER WHEEL 304620 85D	Set Complete		0 hrs	3		$104.00			483
Edit	25639	1177400		XED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	6		$94.00			249
Edit	25640	3577200		UNIVERSAL DOUBLE JOINT 304	Set Complete		0 hrs	1		$67.00			8
Edit	25641	2273400		SHIELD DRIVE ASSY RIGHT	Set Complete		0 hrs	1		$67.00			4
Edit	25642			LABOR	Set Complete		0 hrs	8		$125.00


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**