0553388 Perfect Finishing

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What Arrived: Returning for evaluation and repair. Runs continuously after first Start Pulse. Customer has checked product counts.(Machine Serial Number:unknown at this time)
Description of Problem: (1) MFT250 XD SN: 0441-07149 (2) 20mm Rough Natural Feed Belts No feed belt collars (2) 20mm Stripper Wheels (4) 20mm Discharge Belts (1) Product Support Rod Bracket sans Rod (1) ER Pair (1) Low Product Sensor (1) Start Sensor (1) Line Speed Encoder (1) Power Cord
Work Done: Found motor to creep to a stop. Found DC power Supply sagging. Adjusted pot on Power Supply board, and this helped. The motor would now creep backwards after stopping, and coming out of a fault. In the process of determining the Interface Board was the cause of the issue, connected customers Computer Board off a row of pins, this caused customer Computer Board, and Software Chip to fail, as well as an Interface Board from stock. Found the 3.3v is shorted to ground on interface board, tagged and left in EE room. Used a use Computer Board and Software chip that came back with the Haman Control Box. Believe U18 is the cause of the problem on the Interface Board. We do not have any of these ICs in stock. Requested Deb to order. 2/2/16 DK IC came in. Penny replaced. This solved the motor issue. Set up software chip to customers setting. Turned off Encoder Timing Compensation, and did a free Accutipping Upgrade. As this machine would have originally had Accutipping on the machine if it was available at time of purchase, and Accutipping is much more user friendly, and much easier for the service department to support. Feeder passed Diagnostics. Put in 24 hour burn in, and observed for proper operation. 2/5/16 DK Feeder passed 24 hour burn in, and diagnostics. Found that Discharge Height adjustment was binding. Replaced all hardware for both Discharge, and Stripper Wheel adjustment to solve. Prepared repair quote, and emailed to customer. 2/8/16 DK Performed all mechanical repairs to machine, put into 245 hour burn in. 2/15/2016 MM Machine passed burn in, performed final check out. Machine passed and is ready to ship. 2/16/2016 MM Under sales order 026263
Repair Quotation Notes: Completed By: Upgraded machine from Encoder Timing Compensation to Accutipping Speed Match free of charge. As Encoder Timing Compensation has been obsoleted by Accutipping Speed Match, and this machine was sold with Encoder Timing Compensation as Accutipping was not available then. A software update was included in this free upgrade. A Digital to Analog Converter failed on the Interface Board, causing the motor to creep backwards. The Product Sensor Pair failed causing false Watch Dog Product Jams. Found that Discharge Height adjustment was binding. Replaced all hardware for both Discharge, and Stripper Wheel adjustment to solve. Bearing Housing Cover was missing. Fan Filters are worn and in need of replacement. Feed Belt Collars are missing. Split Collars are fitting too loose, and in need of replacement. Feed Belts, Stripper Wheels, and Discharge belts are worn, and in need of replacement. Two of the Discharge Pulleys have gauges in them, that can shorten the life of the Discharge Belts. Encoder and Discharge Table Rods are optional items. The Encoder with the machine has lost a lot of tread on the Wheel, and we do not have a replacement for the wheel. Our new version of Encoder is spring loaded, which is a big advantage over the current Encoder. Recommend replacing the plate on the Discharge with Table Rods. Table Rods cause significant less ware on the Discharge Belts, and also make the mounting of the Start Sensor more convenient. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges, or packaging material. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $295.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced and un-repairable items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	24625	6093000		IC 12-BIT D/A CONVERT 28-SOIC	Set Complete		0 hrs	1		$81.00			0
Edit	24626	7006400		ED DISCH PROD SENSOR PAIR ASY	Set Complete		0 hrs	1		$364.00			8
Edit	24627	2271200		RIGHT BEARING HOUSING COVER	Set Complete		0 hrs	1		$91.00			0
Edit	24628	3756000		FAN FILTER 60X60	Set Complete		0 hrs	2		$11.00			6
Edit	24629	4121000		COLLAR FEEDBELT INT 16MM	Set Complete		0 hrs	4		$47.00			34
Edit	24630	1355000		SPLIT COLLAR THREE PIECE SHAFT	Set Complete		0 hrs	2		$141.00			13
Edit	24631	1167200		FEEDBELTS SE 204007R	Set Complete		0 hrs	2		$160.00			13
Edit	24632	1094800		STRIPPER WHEEL 2042	Set Complete		0 hrs	2		$195.00			2
Edit	24633	1178300		ED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	4		$84.00			23
Edit	24634	4127400		DISCHARGE PULLEY ASSY 2040	Set Complete		0 hrs	2		$71.00			14
Edit	24635	8130100		ENCODER ASSY SPR LOAD W/BRKT	Set Complete	1 Standard Production Build	1 hrs	1		$1,151.00			2
Edit	24636	4142200		DISCHARGE TABLE ROD 250 S	Set Complete		0 hrs	7		$80.00			106
Edit	24637			LABOR	Set Complete		0 hrs	12		$125.00

+ denotes that software settings are available for this piece of equipment.

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**