0553302 R R Donnelley

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What Arrived: Returning Feeder for evaluation and repair. Major Product Jam. Motor has dead spots. (Machine Serial Number:unknown at this time)
Description of Problem: (1) MFT 250 XED serial number 0428-07117 (2) 30mm Stripper Wheels (4) 20mm discharge belts (1) ER Pair (1) Rear support curve base bracket (1) Pressure roller (1) Base plat w/4 aluminum slides (1) Air regulator and manifold Note: Machine did not arrive with spanner shaft, spanner pulleys, spanner pulley collars, feed shaft, feed pulleys and feed belts. 9/17/2015 MM
Work Done: Installed new feed shaft, spanner shaft, feed pulleys, spanner pulleys, spanner pulley collars and feed belts to begin evolution, found machine making a noticeable clicking noise. Lower discharge center piece shaft is bent, end piece shaft is broken on right side feeder case and bearings on both sides of machine need replacement as well as right side split collar. This could be the reason the machine was getting major product jam faults but this cannot be confirmed until machine is made to run. Tested standard IO's and found everything to be in good working order. Both fan filters found in need of replacement 9/18/2015 MM. Machine passed 48 hours of unloaded burn in. Sent customer repair Quote. Customer give CC info for payment. 9/22/15 DK During the bearing rebuild it was discovered there was an issue with the procedure for pressing the shafts into the bearings resulting in the too much force being put on the inner race damaging the bearings. 11 bearins were damaged during install prompting a new procedure with a much higher success rate. After bearing housing was rebuilt spur gears were replaced. 9/23/2015 MM After cleaning, it was discovered 3 discharge pulleys, the stripper wheels and the discharge belts were all too badly worn and damaged to be reused they were all replaced and the quote updated to reflect the new parts. 9/24/2015 MM Machine assembly complete, put into 24 hour burn in. 9/28/2015 MM After 20 hours of burn in I noticed the upper discharge shaft not moving, lower spur gear came loos. Stopped burn in and retightened spur gear. Restarted 24 hour burn in. 9/29/2015 Passed 24 hour burn in 9/30/2015 MM Checked out and ready for shipment 10/1/2015 MM Customer agreed to additions to the repair quote. Shipping under SO# 25402. 10/2/15 DK
Repair Quotation Notes: Completed By: Machine came incomplete and was missing spanner shaft, spanner pulleys, spanner pulley collars, feed shaft, feed pulleys and feed belts. These parts were installed to further test the machine. After testing it was found that the lower discharge end piece shaft on the right side was broken, the center piece shaft was bent, the split collar was damaged and bearings on both sides of the machine need replacement. Machine passed a 48 hour test run with out any faults. The damaged shafts is the most likely reason for the product jam faults. Both fan filters on the machine need replacement. After a thorough cleaning it was discovered that 3 discharge pulleys were badly scored and in need of replacement, the discharge belts and stripper wheels were also badly worn and scored and in need of replacement Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $475.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced and un-repairable items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	23735	1167300		FEEDBELT SE 304007R	Set Complete		0 hrs	2		$170.00			18
Edit	23736	1262500		CENTER THREE PIECE SHAFT 250	Set Complete		0 hrs	2		$245.00			3
Edit	23737	4122300		DRIVE PULLEY ASSY 304007	Set Complete		0 hrs	2		$111.00			10
Edit	23738	4120200		SPANNING PULLEY ASSY 3040	Set Complete		0 hrs	2		$158.00			5
Edit	23739	1232500		FEEDBELT SPANNING SHAFT 250	Set Complete		0 hrs	1		$439.00			0
Edit	23740	4121000		COLLAR FEEDBELT INT 16MM	Set Complete		0 hrs	4		$47.00			34
Edit	23741	1355000		SPLIT COLLAR THREE PIECE SHAFT	Set Complete		0 hrs	3		$141.00			13
Edit	23742	1260000		END PIECE THREE PIECE SHAFT	Set Complete		0 hrs	1		$280.00			12
Edit	23743	4103200		REBUILT BRG HSG ASSY SET INT	Set Complete		0 hrs	1		$696.00			0
Edit	23744	3756000		FAN FILTER 60X60	Set Complete		0 hrs	2		$11.00			6
Edit	23745			LABOR	Set Complete		0 hrs	6		$125.00
Edit	23759	4127400		DISCHARGE PULLEY ASSY 2040	Set Complete		0 hrs	3		$71.00			14
Edit	23760	4125200		STRIPPER WHEEL ASSY 3042	Set Complete		0 hrs	2		$117.00			28
Edit	23761	1178400		XED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	4		$111.00			23

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**