0553249 O & C Diecutters

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What Arrived: Machine stops running after about 15 min. Would like it to run with an encoder. Returning for evaluation / repair. (Machine Serial Number:unknown at this time)
Description of Problem: MFT 250 INT XED 150 Serial Number 0449-07167 (1) Rear support curve (2) Magazine side plates (2) Product support rod brackets w/o rods (2) 30mm rough cream colored feed belts (2) 30mm stripper wheels (4) 20mm discharge belts Emitter/Receiver pair (1) 3 colored stack light (1) Low product sensor
Work Done: Visually checked feeder inside cases, performed all input/output diagnostics/Passed IO diagnostics but found product sensor was near failure and set screw is stripped, Emitter/receiver pair will need to be replaced, all three bulbs on stack light burned out. Ran initial burn in to determine fault and found U46 DC to DC converter failed, after replacement unit passed burn-in. Inspection of unit found feed belts extremely worn and in need of replacement, stripper wheels have gouges and grooves and need replacement. Both feed belt drive pulleys worn and gouged, need replacement. One of the feed belt spanner pulleys was gouged and worn, will need to be replaced. Found all six discharge belts worn and in need of replacement as well as all 6 discharge pulleys were gouged and grooved, these will also need replacement. Found significant play in the teeth of the spur gears and both gears look worn with significant space between the teeth, these will need to be replaced. Installed new feed belts, pulleys, one spanner pulley and stripper wheels, all new discharge belts and pulleys. Lubed bearings, changed out set screws and reset drive pulleys and timing pulleys and installed new spur gears. Installed new fan filters and new IR pair, cleaned cabinets inside and out. Set machine for 24 hour burn in. 8/31/2015 MM Sent repair quote via Email to Odit. 8/7/15 DK Attempted to call Odit, VM was full. Sent follow up email to Odit. 8/21/15 DK Customer is on prepayment. Odit said they will send a check. He was going to look one more time if they have the encoder or not. Call Odit and check if they actually want the Encoder before shipping. 9/30/15 DK Odit found an Encoder, and does not need one. He stated they will send a check. Removed Encoder from Quote. Re-stocked Encoder that was pulled. Emailed accounting with the amount to receive. Odit to send UPS account # for shipping. 10/1/15 DK Received PO. Submitted paper work to accounting for prepayment invoice. SO# 025697 11/13/15 DK
Repair Quotation Notes: Completed By: Voltage converter on board failed causing fault code. All 3 bulbs on lamp burned out and need to be replaced. Feed belts, pulleys and one feed belt spanner pulley have significant wear and need replacement, stripper wheels have significant wear and need replacement. All discharge belts and pulleys extremely worn and need replacement. Spur gears worn causing slop in drive, need to be replaced. Product sensor needs replacement. Encoder is a spare part added to quote per customer request. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $475.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced and un-repairable items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	23441	6826200		BULB 24V 5W 45MM LIGHT	Set Complete		0 hrs	3		$9.00			26
Edit	23495	5501800		POW SPPLY DC-DC CONV SGL OUT	Set Complete		0 hrs	1		$41.00			0
Edit	23496	1167300		FEEDBELT SE 304007R	Set Complete		0 hrs	2		$170.00			18
Edit	23497	4120200		SPANNING PULLEY ASSY 3040	Set Complete		0 hrs	1		$158.00			5
Edit	23498	4122300		DRIVE PULLEY ASSY 304007	Set Complete		0 hrs	2		$111.00			10
Edit	23499	4125200		STRIPPER WHEEL ASSY 3042	Set Complete		0 hrs	2		$117.00			28
Edit	23500	4127400		DISCHARGE PULLEY ASSY 2040	Set Complete		0 hrs	6		$71.00			14
Edit	23501	1178400		XED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	6		$111.00			23
Edit	23502	1101000		PLASTIC SPUR GEAR	Set Complete		0 hrs	2		$104.00			4
Edit	23503	7006600		XED DISCH PROD SENSOR PAIR ASY	Set Complete		0 hrs	1		$364.00			8
Edit	23504			LABOR	Set Complete		0 hrs	7		$125.00


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**