0553220 Challenge Printing

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What Arrived: Returning Feeder, and spare Circuit Boards for evaluation and repair. (Machine Serial Number:unknown at this time) MFT-250 Feeder Chassis SN# 0417-07098. Interface Board PN# 70505-01 SN# IF2066 Interface Board PN# 70505-0B SN# IF2250 CPU Board PN# 70315-0A SN# NONE Digital I/O Board PN# 70320-00 SN# S/N535 Digital I/O Board PN#70323-00 SN# 203 Power Supply Driver Board PN# 70332-00 SN# S/N3111 The feeder is in many pieces and will require the electronics side of the feeder to be reassembled as all PC boards have been removed and used to get our other feeder back on track. There are also some missing parts mechanically speaking. The goal of this repair is to get this feeder configured identically to the one you just repaired and sent back to us. I want this to be a drop in replacement. All the cables and interconnections we have, have also been included to be used for the remanufacture of this feeder.
Description of Problem: MFT 250 INT ED serial number 0417-07098 (only circuit board installed is the power supply) No items for Feed Belts (2) 10mm Stripper Wheels (4) 20mm Discharge Belts (missing a center piece shaft) (1) Rear Support Curve ASSY (missing curve) (1) Set of Discharge Side guides (1) Low Product Sensor (1) 120v power cord (1) Interface Board PN# 70505-01 SN# IF2066 (1) Interface Board PN# 70505-0B SN# IF2250 (1) CPU Board PN# 70315-0A SN# TS 126093 (1) Digital I/O Board PN# 70320-00 SN# S/N535 (1) Digital I/O Board PN#70323-00 SN# 203 (1) Power Supply (1) Driver Board PN# 70332-00 SN# S/N3111
Work Done: Installed Circuit boards using Interface Board S/N 2066. Will test I/O boards after all other circuits are verified. Found that Computer board failed and would not boot up. Replaced Computer Board. Found that AMP board was not generating the 15v VCC Supply. Replaced U46. Uppon testing the board smoked and the 5v input to the AMP board shorted. There are scorch marks on the AMP board. This may have happened because the board wasn't dry enough after washing the flux away. 6/22/15 DK MFT shall cover replacement AMP board. Converted machine over to AMP Board P/N 7033600, and installed the new AMP board. Feeder passed diagnostics. Put Feeder in 24 hour unloaded burn in. 6/23/15 DK Feeder passed 23 hour unloaded burn in. Tested with Interface board S/N 2250. Found this board has consistent Motor Error 1 fault. Believe the U19 PMD failed causing the problem. Jane to replace the part. 6/24/15 DK Jane replaced PMD of Interface Board S/N 2250. 6/29/15 DK Tested Interface Board S/N 2250, and it passed. Found that 3 key of Keypad failed. Put Feeder in burn in with Interface Board S/N 2250. 6/30/15 DK Feeder Passed burn in. 7/1/15 DK Digital I/O Board PN#70323-00 and it passed. Digital I/O Board PN# 70320-00 has R33 missing, and R39 shows heat damage and has opened. Detirmind that all Optos and Inverter Chips have failed on the board. Jane to replace these parts. 7/8/15 DK Found extra power supply to be uneconomical to repair. 7/9/15 DK Jane finished I/O Board. Found that barrel for R33 was missing. Added Jumper Wire. I/O board passed testing. 7/13/15 DK Completed repair quote and emailed to the customer. 7/14/15 DK Completed work to the machine. 7/21/15 DK Put Feeder in burn in and observed for proper operation. 7/22/15 DK Feeder passed burn in and diagnostics including I/O board. Shipping out under SO# 24890 7/23/15 DK
Repair Quotation Notes: Completed By: Computer board has failed causing machine to be unable to boot up. Deemed Computer board un-repairable. Interface Board P/N 70505-0B S/N IF 2250 had Motor Error Fault. Found problem to be a failed Flash Memory IC on the board. I/O Board P/N 70320-00 S/N 535 needed the next three items replaced to repair it. Interface board P/N 70505-01 S/N IF2066 tested good. I/O Board P/N 70323-00 S/N 203 tested good. Extra Power Supply had failed and was deemed uneconomical to repair. Motor AMP Drive Board P/N 70332-00 S/N 3111 suffered un-repairable damage during testing. MFT covering price of new version of Motor AMP Drive Board P/N 7033600. Keypad has failed on certain keystrokes. Fan Filters are worn and clogged. The rest of the parts on the quote are for missing items on the machine. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $475.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced and un-repairable items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	23382	7031300		COMP BD NON TS3400 W/O CHIP	Set Complete		0 hrs	1		$2,242.00			0
Edit	23383	6383400		16 BIT DSP W/FLASH MEMORY	Set Complete		0 hrs	1		$70.00			1
Edit	23384	6510000		RES 10 OHM 3W	Set Complete		0 hrs	2		$1.00			11
Edit	23385	6051100		IC HEX INVERTER 14 DIP	Set Complete		0 hrs	3		$5.00			0
Edit	23386	6211000		OPTO PS2501-4A 4CH DIP-16	Set Complete		0 hrs	2		$4.00			0
Edit	23387	5310000		MEMBRANE SWITCH	Set Complete		0 hrs	1		$337.00			2
Edit	23388	3756000		FAN FILTER 60X60	Set Complete		0 hrs	2		$11.00			6
Edit	23389	1232500		FEEDBELT SPANNING SHAFT 250	Set Complete		0 hrs	1		$439.00			0
Edit	23390	1262500		CENTER THREE PIECE SHAFT 250	Set Complete		0 hrs	2		$245.00			3
Edit	23391	1355000		SPLIT COLLAR THREE PIECE SHAFT	Set Complete		0 hrs	4		$141.00			13
Edit	23392	1165600		FEED BELT ECG 204007S	Set Complete		0 hrs	1		$154.00			1
Edit	23393	4120000		SPANNING PULLEY ASSY 2040	Set Complete		0 hrs	1		$97.00			1
Edit	23394	4122200		DRIVE PULLEY ASSY 204007	Set Complete		0 hrs	1		$72.00			17
Edit	23395	4121000		COLLAR FEEDBELT INT 16MM	Set Complete		0 hrs	2		$47.00			34
Edit	23396	4127400		DISCHARGE PULLEY ASSY 2040	Set Complete		0 hrs	2		$71.00			14
Edit	23397			LABOR	Set Complete		0 hrs	14		$125.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**