0553215 Hillman Group

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What Arrived: Returning Machine for evaluation. False major product jam. (Machine Serial Number:unknown at this time)
Description of Problem: MFT 250 ED W/ Table serial number 0346-07036 No Feed Belts (pulleys for (1) 20mm wide Feed Belt) (1) 20mm Stripper Wheel (2) 20mm Discharge Belts (top one is red and does not appear to OEM) (1) 25mm Rear Support Curve (1) Set of random mechanical parts. Do not appear to be MFT. Bagged an labeled. (1) E/R pair
Work Done: Machine did not boot normally. Showed Motor Error One. 4/28/15 DK Found 5v DC power supply was intermittently reading low at the Interface Board, and this is causing the Motor Errors, and Major Product Jams. Believe the problem is the DC Power Cable. Installed new DC Power Cable. Put machine in burn in, and observed for proper operation. 4/29/15 DK Feeder faulted into Major product jam some time overnight. Now machine could not run for more then a few minutes without a Major Product Jam. Found D27 was lit dim on the AMP board when motor could not run. Jound 15vCC reading low. 4/30/15 DK Replaced U46 and missing screw terminal on AMP Board. 5/4/15 DK Put Feeder in burn in and observed for proper operation. 5/5/15 DK Feeder passed about 27 hours of burn in. Completed repair quote and emailed to the customer. 5/6/15 DK Resumed work on the Feeder. 5/15/15 DK Tony Completed work, and put machine in burn in. 6/3/15 DK Feeder Passed burn in. 6/4/15 DK Feeder passed diagnostics. Shipping under SO#24566 6/5/15 DK
Repair Quotation Notes: Completed By: Found that DC-DC Converter on the AMP Board was intermittently failing causing the Major Product Jam Faults, and Motor Errors. A terminal Block was missing from the AMP Board. Feed Belt is missing. Stripper Wheel and Discharge Belt are worn and in need of replacing. A Adjustment Knob for the Exit Roller is missing. Recommend updating the machine with our new version of Support Curve. The new version is composite, that allows for increased clamping and holding power. Recommend replacing the plate discharge with our Table Rods. Table Rods will cause much less ware on the Discharge Belt then the plate. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $475.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced and un-repairable items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	22936	5501800		POW SPPLY DC-DC CONV SGL OUT	Set Complete		0 hrs	1		$41.00			0
Edit	22937	5021900		TERM BLOCK 4 POS 7.5MM PCB	Set Complete		0 hrs	1		$7.00			0
Edit	22938	1167600		FEED BELT ECG 204007R	Set Complete		0 hrs	2		$239.00			15
Edit	22939	1094800		STRIPPER WHEEL 2042	Set Complete		0 hrs	1		$91.00			2
Edit	22940	1178300		ED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	1		$84.00			23
Edit	22941	3004700		PLASTIC ADJ KNOB ROUND M5	Set Complete		0 hrs	1		$1.00			113
Edit	22942	4212100		FEEDER SUPPORT CURVE PP 25 200	Set Complete		0 hrs	1		$371.00			13
Edit	22943	4142200		DISCHARGE TABLE ROD 250 S	Set Complete		0 hrs	7		$80.00			106
Edit	22944			NEW BOX AND PACKAGING	Set Complete		0 hrs	1		$115.00
Edit	22945			LABOR	Set Complete		0 hrs	5		$125.00


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**