0553158 Proteus Packaging (Quad Graphics)

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What Arrived: The problems we have are one of the cables leading into the machine has a bad connection and one of the locks for the belts seems to be stripped out. Returning Feeder for evaluation and repair. (Machine Serial Number:unknown at this time)Proteus is in process of some type of merger with Quad Graphics. PO for repair will come from Quad Graphics
Description of Problem: (1) MFT 250 INT Friction Feeder (S/N 0548-07236) (2) 10mm Purple Rough Texture Feed Belts (1) Set of 10mm INT Bridge Belts (missing belt on top track) (4) 10mm Elastic Discharge Belts (4) 10mm Belt Track Guides (1) Set of Side Guides (1) Emitter/Receiver Pair (1) 18mm Product Support Curve (2) Tall Product Support Rods (2) Tall Magazine Side Plates (1) Three Color Stack Light (1) Low Product Sensor (Not functioning, visible damage to amphenol plug) (1) Line Speed Encoder (1) Start Sensor (Functions, but cable insulation is damaged exposing conductor)
Work Done: CUSTOMER GETS $750.00 CREDIT TOWARDS RMA REPAIR (PARTS & SERVICE) FOR PROVIDING TADE SHOW SAMPLES PER JIM ILER'S EMAIL 1/5/15 10:59 AM CALCULATE IN QUOTE & PACKING LIST (CATAGORY OF CREDIT) PER VERBAL FROM LINDSAY L. DK CUSTOMER TO ARRANGE SHIPPING. LIKLEY FREIGHT. Performed check in diagnostics to machine. Everything checks out with the exception of the low product sensor, it is not functioning and has visible damage to the amphenol plug. Soldered on new amphenol plug and tested again, sensor is now fully functional. 01/30/15 MC Completed evaluation. Put Feeder in burn in. Sent customer an email with some questions. Got answers from the customer. Prepared repair quote, and emailed to the customer. 2/3/15 DK Tony completed work to the machine. It passed an 18 hour burn in, and diagnostics. Shipping under SO# 23888 2/20/15 DK
Repair Quotation Notes: Completed By: 3 Pin Connector Plug will be used to repair the Low Product Sensor. Found a gash in the insulation of the cable for the Start Sensor, propose adding two connectors to splice past the problem in the cable leaving the cable length the same. Fan Filters are in need of replacing. Spur Gears are slipping on the shaft and in need of replacing. Collars that help align the Feed Belts are in need replacing. Belts and Stripper Wheels used to run the product are worn. The O-ring for the encoder is worn and needs replacing. Recommend adding brackets to Rear Support Curve to make adjusting easier. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $475.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced and un-repairable items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	22010	5031200		3 PIN CIRCULAR CONNECTOR PLUG	Set Complete		0 hrs	1		$40.00			20
Edit	22011	5054800		CONN M12 MALE QUICK-ON	Set Complete		0 hrs	1		$46.00			27
Edit	22012	5054900		CONN M12 FEMALE QUICK-ON	Set Complete		0 hrs	1		$46.00			31
Edit	22013	3756000		FAN FILTER 60X60	Set Complete		0 hrs	2		$10.00			6
Edit	22014	1101000		PLASTIC SPUR GEAR	Set Complete		0 hrs	2		$94.00			4
Edit	22015	4121000		COLLAR FEEDBELT INT 16MM	Set Complete		0 hrs	4		$42.00			34
Edit	22016	1167500		FEED BELT ECG 104007R	Set Complete		0 hrs	2		$141.00			5
Edit	22017	1160500		BRIDGE BELT EPDM 104007R	Set Complete		0 hrs	2		$98.00			0
Edit	22018	1092800		STRIPPER WHEEL 1042	Set Complete		0 hrs	2		$196.00			11
Edit	22019	1176500		XLDDISCHARGE BELT EPDM104604	Set Complete		0 hrs	4		$97.00			3
Edit	22020	1045800		O-RING 338 70D N	Set Complete		0 hrs	1		$4.00			0
Edit	22021	2029900		PRODUCT SUPPORT CURVE BRACKET	Set Complete		0 hrs	1		$13.00			95
Edit	22022	2030900		PROD SUPPORT CURVE BKT THRU	Set Complete		0 hrs	1		$12.00			199
Edit	22023			LABOR	Set Complete		0 hrs	5		$125.00
Edit	22024			CREDIT FOR SUPPLYING SHOW SAMPLES TO MFT	Set Complete		0 hrs	1		($750.00)

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**