0553122 Bindrite Services

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What Arrived: Returning Feeder for evaluation and repair. Major Product Jam fault. Somewhat intermittent. (Machine Serial Number:0948-08278)
Description of Problem: MFT 350 IP DCC ED S/N 0948-08278 (2) 30mm SE R Feed Belts (pulleys for 3 belts, and only 2 collars) (3) 30mm Stripper Wheels (6) 20mm Elastic Discharge Belts (1) e/r pair (2) H-blocks mounted to rear feet (1) packet with return shipment labels for UPS ground. Machine shipped in a crate.
Work Done: Machine could jog. Found that No Product Limit was set to 50; which will cause the machine to be unable to detect product when the thickness level is over 50. Feeder faulted into Major Product Jam after about an hour. Saw the green screw terminal connector was not fully seated in the housing re-connected, and Feeder was running in burn in for the rest of the day. 12/3/14 DK Feeder faulted into Major Product Jam, after 20 hours of successful burn in. Installed replacement computer board with test software, and put Feeder in another burn in. Sent customer email updating them with the situation. 12/4/14 DK Narrowed problem to the Motherboard. Tony pulled Motherboard from Feeder for testing. 12/5/14 DK Found that when heat was applied to U47 AC detect chip failure would occur, and output from AC detect would change states while input only went down a tenth of a volt. Replaced AC Detect. Motherboard now past the same heat test, and diagnostics. Updated AMP coder to 61, and labeled for CEL optos. Sent email update to customer. 12/9/14 DK Reinstalled Motherboard. Ran successful diagnostics. Updated Software. Installed High Performance. Backed up settings to network. Put Feeder in 48 hour burn in, and observed for proper operation. 12/10/14 DK Feeder passed a 48 hour burn in. Prepared repair quote and emailed to the customer. 12/12/14 DK Tony completed the work, and put Feeder in burn in. 12/17/14 DK Feeder Passed 24hr burn in. 12/18/14 DK tony ran successful diagnostics. Shipping under SO# 023516 12/19/14
Repair Quotation Notes: Completed By: Found that a Optocoupler was failing intermittently causing the intermittent "Major Product Jam" fault. After the part was replaced the machine has ran a successful 48 hour test run without a fault. Some of the Collars are missing to align the Idler Pulleys for the Feed Belts. Feed Belts, Stripper Wheels, and Discharge Belts are in need of replacing. Some of the Discharge Pulleys are worn, and in need of replacing. Two covers are missing. The composite internal drive pulleys and gears have play in them, which will negatively affect placement accuracy. The rest of the items on the quote are to replace these composite pulleys and gears with aluminum versions. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $475.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced and un-repairable items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	21533	6092700		OPTOCOUPLER LOGIC OUT 8-DIP	Set Complete		0 hrs	1		$13.00			5
Edit	21534	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	4		$22.00			104
Edit	21535	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	3		$151.00			64
Edit	21536	1097300		STRIPPER WHEEL 304620 85D	Set Complete		0 hrs	3		$97.00			443
Edit	21537	1177300		ED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	6		$78.00			40
Edit	21538	4128200		DISCHARGE PULLEY 204620K	Set Complete		0 hrs	3		$38.00			31
Edit	21539	2112500		BEARING HOUSING COVER PLATE	Set Complete		0 hrs	1		$29.00			45
Edit	21540	2270300		POWER SUPPLY SHIELD COVER	Set Complete		0 hrs	1		$27.00			66
Edit	21541	1054200		TIMING PULLEY 051520 19B AF	Set Complete		0 hrs	1		$119.00			21
Edit	21542	1054000		TIMING PULLEY 051530 16 AF	Set Complete		0 hrs	3		$88.00			46
Edit	21543	1053900		TIMING PULLEY 051524 16 AF	Set Complete		0 hrs	2		$82.00			41
Edit	21544	1057300		TIMING PULLEY 9521311 AF	Set Complete		0 hrs	2		$76.00			64
Edit	21545	4129400		SPUR GEAR 16 475 525 ALF	Set Complete		0 hrs	2		$117.00			39
Edit	21546			LABOR	Set Complete		0 hrs	9		$125.00

+ denotes that software settings are available for this piece of equipment.

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**