0553111 ASO Corp

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What Arrived: customer sending second INT back to us for evaluation. Major Product Jam fault. (Machine Serial Number:0428 017716 )
Description of Problem: MFT 250 ED W/ Table S/N 0428-07116 (2) 20mm R Habsit Feed Belts (2) 20mm Stripper Wheel (4) 20mm Discharge Belts (1) 50mm Rear Support Curve (1) Set Mag Side Guides assy (2) Product Support Rod assy (1) Stack Light (1) Sensor P/N 7013700 (Digital Product Sensor) with mount. (1) 120v power cord.
Work Done: Found that Feeder was blowing the AC input fuse about a second after power was applied. Determined the problem was on the AMP board. 10/14/14 DK Found that DC bus was shorting out on AMP board, and that the Power X was the cause. Found that D15 LED monitoring 3.3v had failed. 3.3v supply is not shorted. Replaced Power X and LED. Feeder would power up and jog the motor. Then intermittent Major Product Jam came up (within 5min of testing). Fount that DC to DC converter U46 was intermittently failing causing the problem. Replaced U46. Observed the LCD back light flickering, and the AMP not inhibiting when Feeder was in fault. Feeder passed all other diagnostics. Put Feeder in burn in and observed for proper operation. 10/15/14 DK Feeder passed 18 hours of burn in. Determined LCD flicker was due to a failing LCD cable, replaced it. Fan filters are deteriorating, replaced them. Feeder now worked with APL. Customer does not have any APLs, and this incorrect behavior of APL and Feeder is not a show stopper, so I decided to move on without finding cause. Height adjustments were binding. Replaced hardware to solve issue. Found two washers missing for split collars. Completed mechanical evaluation.Completed repair quote, and emailed to the customer. 10/16/14 DK Completed machine. Performed final diagnostics, and it passed. Sent to shipping under SO# 23159 10/21/14
Repair Quotation Notes: Completed By: Found that Feeder would blow the AC input fuse shortly after power up. Found that the Powerex DC Bus on the Motor AMP Drive board was shored causing the machine to blow fuses. A DC-DC Converter on the AMP board was failing intermittently causing intermittent Major Product Jam Faults. LCD cable is causing flicker and low back light on the LCD Display. Fan Filters are deteriorating, and need replacing. Height Adjustment Knobs were binding up, replaced hardware to solve issue. Recommend replacing the Feeder Support Curve with our new composite style. The new style is more sturdy and since it is made from a mold the curve is exactly correct. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $475.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced and un-repairable items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	20505	6392000		PWER ENTRY FUSE 10 A 5 X 20 MM	Set Complete		0 hrs	2		$6.00			196
Edit	20506	5506200		POWEREX PS11036 30A	Set Complete		0 hrs	1		$540.00			13
Edit	20507	5501800		POW SPPLY DC-DC CONV SGL OUT	Set Complete		0 hrs	1		$38.00			0
Edit	20508	7001300		LCD INTERFACE CBL INT 3IN LG	Set Complete		0 hrs	1		$25.00			32
Edit	20509	3756000		FAN FILTER 60X60	Set Complete		0 hrs	2		$10.00			6
Edit	20510	4212400		FEEDER SUPPORT CURVE PP 50 200	Set Complete		0 hrs	1		$347.00			17
Edit	20511			LABOR	Set Complete		0 hrs	6		$125.00


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**