0553080 Capital Printing

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What Arrived: Feeder will not jog. Major Product Jam fault. (Machine Serial Number:0416-07094)
Description of Problem: (1) MFT 250 ED W/ Table S/N 0416-07094 (2) 20mm ECG S Feed Belts (2) 20mm Stripper Wheels (4) 20mm Discharge Belts (1) 75mm Rear Support curve (2) Product Support Rod brackets (2) Moll octal rod feeder mounts w/ hardware for 4 mounts (1) Start Sensor P/N 7031300 w/ Moll sensor mount (1) e/r pair Note sating Feeder doesn't work. LED sometimes doesn't work on screen.
Work Done: Found Feeder had consistent false major product jam fault. Saw D27 was off on AMP board. Found the problem to be a failed U46. Replaced U46, and Feeder can now run a motor. Found when of the cooling fans was failing due to poor crimps. Re-crimped and fan works well. Put Feeder in burn in and observed for proper operation. 9/16/14 DK Feeder passed 16 hr burn in. Completed evaluation, and repair quote. Sent customer quote. 9/17/14 DK Include (2) 4121200 FOC (these are the pulleys that should be used with the feed belts. Customer paying by CC. Call when work is complete. Disassembled feeders bearing housing for rebuild. Replaced bearings and springs in bearing housings and crank arms and reinstalled in feeder. 09/24/14 MC Rebuilt left and right drives of feeder, replacing the parts outlined in the quote by David. Installed new feed belts and stripper wheels. Assembled discharge with the new table rods and installed with new product sensor and discharge belts. Put feeder into 24 hour burn in. 09/25/14 MC Feeder has passed 24 hour burn in. Performed check out diagnostics to feeder, it passed all testing. Feeder was handed over to shipping. Machine will be shipped out under SO#022996. 09/26/14 MC
Repair Quotation Notes: Completed By: A DC to DC converter failed on the AMP board causing the false Major Product Jam fault. One of the cooling fans for the electrical enclosure was not working, found problem to be due to a weak crimp. The filter for this fan has deteriorated significantly. The Product Sensor Pair wiring has the insulation worn, and conductors are exposed. Hole plugs are to fill two holes in the electrical enclosure. One of the Plastic Adjustment Knobs for the Exit Roller is missing. There is some mechanical slipping between a Center Piece Shafts and its two mating End Piece Shafts. The machines bearings are worn. Running a machine with seized bearings is hard on the motor and the electronic controls for it. Two of the Discharge Pulleys have significant gouges. Two of the collars that align the Spanning Pulleys of the Feed Belts are cracked. Feed Belts, Stripper Wheels, and Discharge belts are in need of replacing. Recommend replacing the plate that supports the Discharge Belts with Table Rods, as the Table Rods will extend the life of the Discharge Belts. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $475.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced and un-repairable items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	20289	5501800		POW SPPLY DC-DC CONV SGL OUT	Set Complete		0 hrs	1		$38.00			0
Edit	20290	3756000		FAN FILTER 60X60	Set Complete		0 hrs	1		$10.00			6
Edit	20291	7006400		ED DISCH PROD SENSOR PAIR ASY	Set Complete		0 hrs	1		$328.00			8
Edit	20292	3557900		HOLE PLUG 3/4"	Set Complete		0 hrs	2		$0.50			101
Edit	20293	3004700		PLASTIC ADJ KNOB ROUND M5	Set Complete		0 hrs	1		$0.50			113
Edit	20294	1262500		CENTER THREE PIECE SHAFT 250	Set Complete		0 hrs	1		$221.00			3
Edit	20295	1260000		END PIECE THREE PIECE SHAFT	Set Complete		0 hrs	2		$252.00			12
Edit	20296	4103200		REBUILT BRG HSG ASSY SET INT	Set Complete		0 hrs	1		$650.00			0
Edit	20297	4127400		DISCHARGE PULLEY ASSY 2040	Set Complete		0 hrs	2		$64.00			14
Edit	20298	4121000		COLLAR FEEDBELT INT 16MM	Set Complete		0 hrs	2		$37.00			34
Edit	20299	1161300		FEED BELT 304007S	Set Complete		0 hrs	2		$51.00			47
Edit	20300	1094800		STRIPPER WHEEL 2042	Set Complete		0 hrs	2		$82.00			2
Edit	20301	1178300		ED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	4		$76.00			23
Edit	20302	4142200		DISCHARGE TABLE ROD 250 S	Set Complete		0 hrs	7		$75.00			106
Edit	20303			LABOR	Set Complete		0 hrs	8		$125.00
Edit	20304	NEW BOX		AND PACKAGING	Set Complete		0 hrs	1		$115.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**