0552911 Clondalkin

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What Arrived: Customer connected feeder to 110VAC, and something immediately popped inside the feeder. Customer said they smelled smoke. They unplugged and opened the case door, and there is no visual damage, but the LCD is not completely lit and the feeder is not functional. They will be sending it in for service. (Machine Serial Number:0142-01983)
Description of Problem: (1) MFT 250 w/Metal Case & ED Discharge (S/N 0142-01983) (1) 75mm Product Support Curve (metallic) (2) Magazine Side Plates (2) Product Support Rods (2) 30mm Feed Belts (cream in color, rough texture) (2) 30mm Stripper Wheels (4) 20mm Discharge Belts (1) Product Sensor (standard emitter/receiver pair) (1) Stack Light
Work Done: Found sparking to occur behind the rectifier board. Resistor, and FETs on Rectifier board, as well as the fuse for the overcurrent circuit of the rectifier board needed to be replaced. Rectifier board has been repaired. Found that feeder wouldn't jog. AMP board has been severely burnt, and is un repairable. Completed repair quote, and sent to the customer. 11/20/13 DK Received P.O. from customer to continue service. Installed new AMP board as well as new feed belts, discharge belts, and stripper wheels. Put machine into 24 hour burn in. 12/9/13 MC Feeder passed burn in. Performed check out diagnostic procedure to ensure feeder is now fully functional. Processing feeder for shipment. Feeder will ship out today under SO#021168. 12/11/13 MC
Repair Quotation Notes: Completed By: Found that the Rectifier board, and the AMP board were sources of sparking. The Rectifier board was able to be repaired by replacing the Hexfets, a Resistor, a Capacitor, and a Fuse. The Motor AMP Drive board has severe burn marks causing it to be un-repairable. This damage is consistent with the an AC voltage higher than 120 being applied to the machine. Feed Belts, Stripper Wheels, and Discharge Belts are worn. Recommend replacing them at this time. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $475.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced and un-repairable items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	18428	6336500		HEXFET N-CHANN POWER TO-247AC	Set Complete		0 hrs	2		$45.00			4
Edit	18429	6511000		RES 10 OHM 50 W	Set Complete		0 hrs	1		$24.00			1
Edit	18430	6481200		CAP 1200UF 200V ALUM ELEC	Set Complete		0 hrs	1		$17.00			7
Edit	18431	6392500		FUSE 250 V MDL 3 1.25" X .25"	Set Complete		0 hrs	1		$5.00			6
Edit	18432	7033000		PWM MOTOR AMPLIFIER PCB ASSY	Set Complete		0 hrs	1		$3,144.00			0
Edit	18433	1163300		FEEDBELT 304007R	Set Complete		0 hrs	2		$110.00			18
Edit	18434	1096800		STRIPPER WHEEL 3042	Set Complete		0 hrs	2		$82.00			14
Edit	18435	1178300		ED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	4		$71.00			23
Edit	18436			LABOR	Set Complete		0 hrs	5		$125.00


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**