0552836 Fox Bindery

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What Arrived: Returning two feeders for evaluation and repair. Possible motor runaway issue. Machines will be missing AMP boards. Use the ones left over from RMA# 0552796. (Machine Serial Number:unknown at this time)
Description of Problem: (1) MFT 250 XED w/ plate (S/N 0020-01599) (1) 20mm Stripper Wheel (1) 30mm Stripper Wheel (4) 20mm Discharge Belts (1) Stack Light Feeder is missing spanning shaft, drive shaft, split collars, spanning pulleys, drive pulleys, feed belts, product sensor pair(and sensor rod mounts), support curve, support rods, magazine side plates, and amp board. (1) MFT 250 XED w/ plate (S/N 9940-01489) (2) 20mm Discharge Belts Feeder is missing stack light, drive shaft, split collars, drive pulleys, product sensor pair (and sensor rod mounts), support curve, support rods, magazine side plates, and amp board.
Work Done: MFT 250 XED w/ plate (S/N 0020-01599) It is normal for an original feeder design like this for the motor to run away when it is not fully loaded. The drive shafts missing is probably the reason for the compliant. Found LCD had flicker in it and the problem was due to a bad DC Power Cable and replaced it. Added AMP boards. Added parts to load down motor. Replaced light bulbs, and hanges and filters that were missing. Below are parts to be added to complete the repair quote. Provided it passes burn in and another diagnostics. Put feeder in burn in and observed for proper operation. 10/25/13 DK Feeder passed a 24 hour burn in. Prepared repair quote and emailed to the customer 10/29/13 DK Received P.O. and resumed repairs. Installed all new parts on the quote. Put feeder into 24 hour burn in. 09/30/14 MC Feeder passed burn in. Still waiting for a couple parts to be modified in the shop in order to mount the new product sensor. 10/02/14 MC Received parts from shop. Installed new sensor and performed checkout diagnostics. Processed order for prepayment under SO# 023045. Will wait for approval from accounting prior to shipment. 10/03/14 MC Moved to shipping, to box. 10/9/14 Shipping 10/15/14 DK 7002300 POW TO INTER & COMP CBL INTER. -1 3.38 -3.38 120.00 -120.00 7017500 FAN ASSY 40 X 6MM .7W -1 12.37 -12.37 102.00 -102.00 3755000 FEEDER LID FRONT FILTER -1 3755100 FEEDER LID REAR FILTER -1 6826100 STS-24V-5W BULB -3 2.50 -7.50 16.00 -48.00 4121000 COLLAR FEEDBELT INT 16MM -4 3.37 -13.48 37.00 -148.00 1232500 FEEDBELT SPANNING SHAFT 250 -1 82.00 -82.00 410.00 -410.00 4120200 SPANNING PULLEY ASSY 3040 -2 25.66 -51.32 140.00 -280.00 4122300 DRIVE PULLEY ASSY 304007 -2 1355000 SPLIT COLLAR THREE PIECE SHAFT -2 1262500 CENTER THREE PIECE SHAFT 250 -1 1169300 FEEDBELT SE 304007S -2 MFT 250 XED w/ plate (S/N 9940-01489) It is normal for an original feeder design like this for the motor to run away when it is not fully loaded. The drive shafts missing is probably the reason for the compliant. Added AMP boards. Added parts to load down motor. Replaced filters that were missing. The fuse for the overcurrent of rectifier board was open, replaced the fuse and it stayed true. Below are parts to be added to complete the repair quote. Provided it passes burn in and another diagnostics. Put feeder in burn in and observed for proper operation. 10/25/13 DK Feeder passed a 24 hour burn in. Prepared repair quote and emailed to the customer 10/29/13 DK Customer has agreed to pre pay for each feeder prior to shipping so repairs were continued. Cleaned up machine, added the remaining parts that Dave hadn't, and finished the repair. Put machine into 24 hour burn in. 03/28/14 MC Feeder passed 24 hour burn in. Performed check out diagnostics to machine, it passed all testing. This portion of the RMA will be fulfilled, processed under SO#021860. 03/31/14 MC 3010000 FEEDER HOUSING HINGE -2 4.08 -8.16 21.00 -42.00 6392500 FUSE 250 V MDL 3 1.25" X .25" -1 0.83 -0.83 5.00 -5.00 3755000 FEEDER LID FRONT FILTER -1 3755100 FEEDER LID REAR FILTER -1 4122300 DRIVE PULLEY ASSY 304007 -2 1355000 SPLIT COLLAR THREE PIECE SHAFT -2 1262500 CENTER THREE PIECE SHAFT 250 -1 Got approval from Huck Brooks to go a head with repair. Shipping under UPS# A5F 247. Need prepayment invoice. 9/25/14 DK
Repair Quotation Notes: Completed By: Both Feeders were missing items joining the drive of the machine. If the motor is unloaded due to missing drive components it is normal for the motor to run away for these versions of the machine. Machines have ran a 24 hour test and successfully and past diagnostics. For MFT 250 XED S/N 0020-01599 Saw flicker on LCD caused by a bad Power Interconnect Computer Power Cable. The Cooling fan has burnt out. Machine was missing the filters. Light bulbs in stack have burnt out. The rest of the items listed were missing from the machine. For MFT 250 XED S/N 9940-1489 Two of the hinges for the lid were broken. The fuse for the overcurrent circuit of the rectifier board was open. The Feed Belt Collars are cracked. The rest of the items listed were missing from the machine. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $475.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced and un-repairable items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	18327			MFT 250 XED S/N 0020-01599	Set Complete		0 hrs	1		$0.00
Edit	18328	7002300		POW TO INTER & COMP CBL INTER.	Set Complete		0 hrs	1		$120.00			5
Edit	18329	7017500		FAN ASSY 40 X 6MM .7W	Set Complete		0 hrs	1		$102.00			6
Edit	18330	3755000		FEEDER LID FRONT FILTER	Set Complete		0 hrs	1		$3.00			40
Edit	18331	3755100		FEEDER LID REAR FILTER	Set Complete		0 hrs	1		$3.00			58
Edit	18332	6826100		STS-24V-5W BULB	Set Complete		0 hrs	3		$16.00			19
Edit	18333	4121000		COLLAR FEEDBELT INT 16MM	Set Complete		0 hrs	4		$37.00			34
Edit	18334	1232500		FEEDBELT SPANNING SHAFT 250	Set Complete		0 hrs	1		$410.00			0
Edit	18335	4120200		SPANNING PULLEY ASSY 3040	Set Complete		0 hrs	2		$140.00			5
Edit	18336	4122300		DRIVE PULLEY ASSY 304007	Set Complete		0 hrs	2		$100.00			10
Edit	18337	1355000		SPLIT COLLAR THREE PIECE SHAFT	Set Complete		0 hrs	2		$111.00			13
Edit	18338	1262500		CENTER THREE PIECE SHAFT 250	Set Complete		0 hrs	1		$221.00			3
Edit	18339	1169300		FEEDBELT SE 304007S	Set Complete		0 hrs	2		$97.00			9
Edit	18346	1272500		PRODUCT SENSOR SLIDER ROD 250	Set Complete		0 hrs	4		$55.00			0
Edit	18347	7006600		XED DISCH PROD SENSOR PAIR ASY	Set Complete		0 hrs	1		$328.00			8
Edit	18353			MFT 250 XED S/N 9940-01489	Set Complete		0 hrs	1		$0.00
Edit	18354	3010000		FEEDER HOUSING HINGE	Set Complete		0 hrs	2		$21.00			50
Edit	18355	6392500		FUSE 250 V MDL 3 1.25" X .25"	Set Complete		0 hrs	1		$5.00			6
Edit	18357	3755000		FEEDER LID FRONT FILTER	Set Complete		0 hrs	1		$3.00			40
Edit	18358	3755100		FEEDER LID REAR FILTER	Set Complete		0 hrs	1		$3.00			58
Edit	18359	4122300		DRIVE PULLEY ASSY 304007	Set Complete		0 hrs	2		$100.00			10
Edit	18360	1355000		SPLIT COLLAR THREE PIECE SHAFT	Set Complete		0 hrs	2		$111.00			13
Edit	18361	1262500		CENTER THREE PIECE SHAFT 250	Set Complete		0 hrs	1		$221.00			3
Edit	18363	4121000		COLLAR FEEDBELT INT 16MM	Set Complete		0 hrs	4		$37.00			34
Edit	18364	1272500		PRODUCT SENSOR SLIDER ROD 250	Set Complete		0 hrs	4		$55.00			0
Edit	18366	7006600		XED DISCH PROD SENSOR PAIR ASY	Set Complete		0 hrs	1		$328.00			8
Edit	18367			LABOR	Set Complete		0 hrs	8		$125.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**