0552594 John Roberts

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What Arrived: Feeder overheated. Not running. Black spot on computer board. Returning for evaluation, and repair. (Machine Serial Number:0503-07174)
Description of Problem: MFT 250 INT ED SN 0503-07174 (2) 30mm R SE feed belts (2) 30mm Stripper Wheels (4) 20mm discharge belts (1) 75mm S-shaped rear support curve assy (1) set of mag side guides (2) product support rod assy (1) e/r pair (1) 110v power cord
Work Done: Found large intel chip on the computer board to have overheating issues, and computer board will not boot up. Replaced comuter board, and feeder would not jog. Found that a 15v supply was not getting to the power x. Detirmined the problem was a failed voltage regulator on the AMP board, and replaced it. Further testing is needed. 4/10/12 DK Problem was more then the regulator. Both diodes were able to conduct in both directions. Found power x must be pulling down the regulator, and maybe the diodes failing caused the new regulator to fail. Replaced the U57 regulator again, the diodes for the output to the power x and the power x. Was measuring to see if the rgulator voltage was back. Shorted out the 15v in to power x, and it blew a fuse. Now it looks like the power x, d23 and u46 need to be replaced on the amp board. 4/11/12 DK Power x was bad. Replaced. 15v still was in getting to CBs of AMP board. Found blown traces between the DC converter and the power x. Added jumpers. 15v getting to power x. AMP board still will not come out of inhibit. 4/12/12 DK An opto for the fault output for the power x was not at the correct state. Replaced opto. Did not correct. Found the buffer down stream of this opto was pulling down the signal. Buffer to be replaced. Discovered feeder still will not run a motor with a working amp board. Beleive problem to be hall encoder cable between amp and interface, or disk on chip. Computer board is new, and one signal from interface looks good. 4/13/12 DK Found that analog output is not being genrated from the interface board. As well as the feeder always believes no product is present. Both problems coming from the interface board. Detirmined analog output was failing on the PMD. We do not have the proper tools to remove. Got tool on order to replace PMD. Beleive A to D in receiver circuit is casuing no product problem. To lift A to D output pin. 4/24/12 DK A to D is not causing the problem. Problem in PMD. Got tool to remove on order. 4/25/12 PMD has been replaced. Interface board is fully functional. Feeder is fully functional besides a bad e/r pair. Prepared repair quote and emailed to the customer. 5/25/12 DK Put feeder in burn in, and observed for proper operation. 5/29/12 DK Feeder passed burn in, and check out. Ready for customer pick up. SO# 18029 5/30/12
Repair Quotation Notes: Completed By: Computer board had a component overheating causing the machine to be unable to boot up. This circuit board is un-repairable. Several electrical components have failed on the AMP board causing it to be unable to run a motor. The interface board had its A to D fail causing it to be unresponsive to the product sensor. The PMD on the interface board failed causing the interface board to be unable to run the motor. The product sensor has also failed. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $475.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced and un-repairable items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	15800	7031300		COMP BD NON TS3400 W/O CHIP	Set Complete		0 hrs	1		$2,095.00			0
Edit	15801	5501900		POW SPPLY DC-DC CONV DUAL OUT	Set Complete		0 hrs	1		$31.00			0
Edit	15802	5506200		POWEREX PS11036 30A	Set Complete		0 hrs	1		$406.00			13
Edit	15803	6211400		PHOTO OPTOISO 10MBPS 5SMD	Set Complete		0 hrs	1		$16.00			28
Edit	15804	6170600		IC OCT BUS XCVR 24-TSSOP EMI	Set Complete		0 hrs	1		$2.00			15
Edit	15805	6092500		IC 8BIT SERIAL I/O ADC 8-MSOP	Set Complete		0 hrs	1		$18.00			10
Edit	15806	6383500		MOTION PROC FOR SERVO CNTRL	Set Complete		0 hrs	1		$245.00			2
Edit	15807	7006400		ED DISCH PROD SENSOR PAIR ASY	Set Complete		0 hrs	1		$328.00			8
Edit	15808			LABOR	Set Complete		0 hrs	10		$125.00


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**