0552496 Precision Finishing Systems*

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What Arrived: Returning two units for accutipping upgrade. (Machine Serial Number:unknown at this time)
Description of Problem: (1) MFT 350 XLD SN 0450-06091 (3) 30mm R SE feed belts (2) 30mm SW (4) 20mm ED discharge belts (4) 20mm XLD discharge belts (1) custom nip roller (1) partial HD rear support (1) rear support curve w/o the curve piece (1) product rod bracket (1) ED e/r pair (1) custom cable (2) 110v AC power cord (1) MFT 350 XLD SN 0422-06055 (2) 30mm S SE feed belts (2) 30mm stripper wheels (2) 20mm ED discharge belts (6) 20mm XLD discharge belts (1) partial HD rear support (1) support curve base (1) XLD e/r pair (1) custom cable (1) custom plug (1) 120 v AC power cable
Work Done: MFT 350 XLD SN 0450-06091 Is fully functional electrically. 10/21/11 DK Pulled brackets for Tom to mill to allow for feed belt shims. Updated AMP code to IP 12. MFT 350 XLD SN 0422-06055 Is not providing power to sensors through rear connector board due to a lost trace in the connector board. Help key on keypad has failed, and jog key is showing signs it will fill soon. Problem in the product sensor circuit causing feeder to be unable to detect gaps. Problem narrowed down to U7 A to D in product sensor receiver circuit on the mother board. Chong to replace this part. 10/21/11 DK Part has been replaced. Motherboard assembly is fully functional. Pulled brackets for Tom to mill to allow for feed belt shims. Updated AMP code to IP 12. Completed repair quote and emailed to the customer. 10/24/11 DK Customer would like bare minimum done to the feeders. They aren't expecting more than 10,000 products on hour at =/- 1/16" on an inch. Customer to change belts, and clean up feeders. Revised quote, and emailed to the customer. 10/25/11 DK Resumed work on the feeders. 11/7/11 DK Completed work to one feeder (SN 0450-06091) put feeder in burn in, and observed for proper operation. Continued work on the other feeder. 11/9/11 DK Feeder passed 24 hour burn in. 11/10/11 DK Completed work to feeder (SN 0422-06055) put feeder in burn in and observed for proper operation. Second feeder passed 24 hour burn in. Both feeders passed check out. Enabled lease codes to expire 2/1/12. SN 0450-06091 Lease code = 80079000 SN 0422-06055 Lease code = 94234000 11/14/11 DK Customer picked up feeders. Sales order# 17068 11/15/11 DK
Repair Quotation Notes: Completed By: Feeder serial number 0422-06055. Help key on the keypad has failed. The jog functions intermittently. The rear connector board has several open traces causing sensors to be unable to function. An analog to digital converter on the motherboard failed causing the feeder’s product sensor pair to be unable to function. For feeder serial number 0450-06091. The current product sensor is too short to span the length of the discharge. Sliding blocks for upper exit roller have been modified for exit roller to be in the middle of the discharge. Need to be replaced for exit roller to be mounted at the end of the discharge. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $475.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	14859			FEEDER SERIAL NUMBER 0422-06055	Set Complete		0 hrs	1		$0.00
Edit	14860	5311000		MEMBRANE KEYPAD MFT	Set Complete		0 hrs	1		$300.00			57
Edit	14861	7048300		CONNECTOR PCB FEEDER REAR	Set Complete		0 hrs	1		$594.00			6
Edit	14862	6092500		IC 8BIT SERIAL I/O ADC 8-MSOP	Set Complete		0 hrs	1		$18.00			10
Edit	14875	4212100		FEEDER SUPPORT CURVE PP 25 200	Set Complete		0 hrs	1		$330.00			13
Edit	14876	7013600		START SENS 18MM BGS ADJ LO/DO	Set Complete	1 Electrical Technician	1 hrs	1		$390.00			0
Edit	14877	4160700		FEEDER LOW PRDT BRKT ASSY 145	Set Complete		0 hrs	1		$36.00			17
Edit	14878	9279400		CONTINUOUS ACCUTIPPING W/ENCOD	Set Complete	4 Integration and Testing	4 hrs	1		$4,995.00			1
Edit	14879			LABOR	Set Complete		0 hrs	5		$125.00
Edit	14880			FEEDER SERIAL NUMBER 0450-06091	Set Complete		0 hrs	1		$0.00
Edit	14888	7007700		PRODUCT SENSOR PAIR XLD IP	Set Complete	1 Standard Production Build	1 hrs	1		$312.00			4
Edit	14889	2019600		DISCHARGE EXIT BRACKET 20 SPR	Set Complete		0 hrs	2		$380.00			8
Edit	14890	2115100		DISCHARGE SLIDING BLOCK A	Set Complete		0 hrs	2		$133.00			8
Edit	14895	4212100		FEEDER SUPPORT CURVE PP 25 200	Set Complete		0 hrs	1		$330.00			13
Edit	14896	7013600		START SENS 18MM BGS ADJ LO/DO	Set Complete	1 Electrical Technician	1 hrs	1		$390.00			0
Edit	14897	4160700		SENSOR PHOTO PROX BRKT ASSY	Set Complete		0 hrs	1		$124.00			17
Edit	14898	9279400		CONTINUOUS ACCUTIPPING W/ENCOD	Set Complete	4 Integration and Testing	4 hrs	1		$4,995.00			1
Edit	14899			LABOR	Set Complete		0 hrs	4		$125.00
Edit	14977			ADD ONS BY MARK TALLEY	Set Complete		0 hrs	1		$0.00
Edit	14978	1177500		XLD DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	8		$102.00			13
Edit	14979	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	4		$21.00			114
Edit	14980	1097300		STRIPPER WHEEL 304620 85D	Set Complete		0 hrs	2		$84.00			487
Edit	14981	4289600		SIDE GUIDE DISCHARGE XLD	Set Complete		0 hrs	2		$1,095.00			0
Edit	14982			LABOR	Set Complete		0 hrs	6		$125.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**