0552477 Salamander Studios Chicago Inc*

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What Arrived: Returning 250 ADT for repair. The machine is not getting power. Machine was last at shop in April of 2008. (Machine Serial Number:9933-01459)
Description of Problem: ADT 250 SN 9933-01459 Lid broke off of hinges
Work Done: Saw that AC power switch would intermittently open, and replaced. ADT would not jog. Got no status lights from the interface board. A resistor on the board was getting extremely hot. ADT board is part number 70521-00 a very old circuit. Only document I could find on it state there was no documentation on the board. 9/19/11 DK Installed new interface board. Found AC plug for new interface board is in new position. Previous ground wires were too short. Rectifier board needed to be pulled to add new longer ground wire. Ball screw has slop in the bearings. Found that a snap ring was missing, and the other was in the wrong position. Added two new snap rings. 9/20/11 DK Found that voltage for the cooling fans was now 24 volts, and the fans are rated for 5v (found out the hard way by destroying a new fan out of stock). We do not stock or have any 24v fans in this size. Looked up needed fans from digikey, and Deb got them on order. Found that retract and extend pot were set too high on new interface board. Adjusted for proper function. ADT had passed all tests, and then the interlock switch failed. Quoted repair and emailed to the customer. Received PO. 9/21/11 DK Completed work to the machine. We are requiring prepayment before the machine ships. 9/22/11 DK ADT shipping. Sales order# 16733 9/23/11 DK
Repair Quotation Notes: Completed By: Found that some of the DC voltage was not being generated on the interface board. The interface board is an older version. We no longer support this version of the ADT interface board. Found that the power switch would open when bumped only slightly, snowing signs it will fail soon. The AC power module had some loose posts. Safety interlocked failed during testing. Hinges have broken off from lid. Two plate holder brackets are missing. The snap rings for the ball screw assembly have come free. These have been replaced. Ground wires for knock down rods are missing. This is not the same machine that was in for repair in February. The last time this feeder was in for repair was in 2008. The machine that was in for repair earlier this month was the same as the one that was in for repair in February. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $475.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced items will be disposed of, unless otherwise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	14601	7052200		ADT INTERFACE CIRCUIT ASSY	Set Complete		0 hrs	1		$1,794.00			0
Edit	14602	5301600		POWER SWITCH 120 VAC 20 A	Set Complete		0 hrs	1		$8.00			4
Edit	14603	5301000		POW ENTRY MOD 120 VAC KEYD10 A	Set Complete		0 hrs	1		$9.00			2
Edit	14608	5309700		SAFETY INTERLOCK ADT AMSECO	Set Complete		0 hrs	1		$14.00			0
Edit	14609	3010000		FEEDER HOUSING HINGE	Set Complete		0 hrs	2		$20.00			50
Edit	14610	2072000		PLATE HOLDER BRACKET	Set Complete		0 hrs	2		$41.00			6
Edit	14611			LABOR	Set Complete		0 hrs	8		$125.00


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**