0552468 The John Roberts Company*

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What Arrived: Feeder runs in accutipping. Occationaly it seems the motor runs away. (Machine Serial Number:0615-06243)
Description of Problem: MFT 350 ip ED SN 0615-06243 (2) 20mm r se feed belts (2) 20mm stripper wheels (4) 20mm discharge belts (2) product support rod assy. (1) set mag side guide assy (1) stack light (1) e/r pair (1) product sensor pair
Work Done: Found that the feeder was unable to jog to clear, because Min product length was set longer then the product. Feeder was able to pass all tests. Evaluated feeder, and completed repair quote. 9/1/11 DK Received PO. 9/7/11 DK Resumed work on the feeder 9/8/11 DK Completed work to feeder. Customer picked up feeder. Sales order# 16670 9/13/11
Repair Quotation Notes: Completed By: Found that the feeder would run out of cards when the auto on key was pressed, and was unable to “jog to clear” because Minimum Product length was set greater then the length of product. Software has been updated. A light bulb in the stack light has burnt out. The product sensor is functioning weakly, indicating that it will fail soon. Feed belts, discharge belts and stripper wheels are worn and in need of replacing. One of the discharge pulleys has a groove worn into it that can cause the discharge belts to ware prematurely. The timing belts and spur gears have ware on the teeth causing play in the drive. There is excess vertical slop in the upper discharge, and stripper wheel shafts. This causes inconsistent placement of cards, and attributes to slop in the drive. Replacing the flanges in the bearing housing will remove the excess slop. The point that the feeder needs to be disassembled to replace the flanges, no extra labor time is needed to change belts, and stripper wheels. The rubber bellows have holes in them causing dust to get into the feeders bearings. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $475.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced items will be disposed of, unless other wise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	14517	6826200		BULB 24V 5W 45MM LIGHT	Set Complete		0 hrs	1		$8.00			26
Edit	14518	7007400		PRODUCT SENSOR PAIR ED IP	Set Complete	1 Electrical Technician	1 hrs	1		$312.00			5
Edit	14519	1199800		FEED BELT SE 204606R	Set Complete		0 hrs	1		$114.00			24
Edit	14520	1177300		ED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	4		$71.00			40
Edit	14521	1097200		STRIPPER WHEEL 204620	Set Complete		0 hrs	2		$122.00			41
Edit	14522	4128200		DISCHARGE PULLEY 204620K	Set Complete		0 hrs	1		$36.00			31
Edit	14523	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$33.00			128
Edit	14524	1155100		TIMING BELT 050951	Set Complete		0 hrs	1		$23.00			9
Edit	14525	1159300		TIMING BELT 0515113	Set Complete		0 hrs	1		$47.00			7
Edit	14526	1104800		SPUR GEAR 19 475 525 AI	Set Complete		0 hrs	2		$66.00			22
Edit	14527	1543200		SLEEVE BRG FLANGE 0708 03	Set Complete		0 hrs	8		$4.00			30
Edit	14528	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$30.00			147
Edit	14529			LABOR	Set Complete		0 hrs	12		$125.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**