0552376 CPI Card Group MN

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What Arrived: Returning APL control box for repair. (Machine Serial Number:unknown at this time)
Description of Problem: (1) orignal APL control box APL control board SN 1530
Work Done: Found that the 4.7 volt supply was being shorted through U1. U3, U7, and D3 were clipped out pursuit of the short. Chong to replace components on APL interface board. 3/7/11 DK After these components were replaced the 4.7 volts returned. The feeder now would show APL will now go into ready state, and send its ready status to a feeder. It still will not jog in reverse, or respond to the sensor. Found that one of K2's relay contacts was stuck in one position. Chong replaced the relay. APL will jog in both directions and respond to the sensor. Found that the jog switch was wired in correctly so that the jog reverse and forward were inverted. Re-wired the switch. The APL box is now fully functional. Prepared repair quote, and emailed to the customer. Recieved PO. Ready to ship via UPS GND. Sales order #15682 3/9/11 DK
Repair Quotation Notes: Completed By: Found that three ICs and a diode were shorting out one of the DC power supplies. This caused the APL to be unable to display a ready light. A relay failed on the board was causing it to be unable to jog in one direction, and respond to the sensor. Jog switch was wired so that the feeders jog direction was inverted. This has been corrected. APL box is fully functional. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $475.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced items will be disposed of, unless other wise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	13517	6050500		MM74HC02 QUAD 2 INPUT NOR	Set Complete		0 hrs	1		$0.70			0
Edit	13518	6053100		74HC08N QUAD 2 IN AND GATE	Set Complete		0 hrs	1		$1.30			0
Edit	13519	6051000		CD74HCT04E HEX INVERTER	Set Complete		0 hrs	1		$0.70			0
Edit	13520	6366200		DIODE ZENER 4.7V .5W DL-35	Set Complete		0 hrs	1		$0.70			0
Edit	13521	6198000		Z-746-ND DPDT RELAY 5A	Set Complete		0 hrs	1		$12.70			19
Edit	13522			ESTIMATED LABOR	Set Complete		0 hrs	6		$125.00


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**