0552358 GLS*

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What Arrived: Customer would like the feeder tuned up. Hard to run product being sent as well for testing. (Machine Serial Number:0925-08219) Customers check list. 1) drive shaft seems to be worn and need replacing. 2) Drive gear worn needs replacement 3) Check belts may need replacing 4) Check wear on all belts and pulleys
Description of Problem: MFT 250 DCC ip SN 0925-08219 XLD (2) 30mm SE vac feed belts (2) 30mm stripper wheels (4) 20mm HC discharge belts (1) custom rear support curve (2) product support rod assy (1) set of mag side guides (1) set HD discharge side guiding (1) cable for relay interface box part number 7120000 (1) stack light (1) e/r pair
Work Done: Tested product ($25 off red lens crafter card) running through feeder. Product tends to interlock like the ink is not set all the way. Got product run pretty good through feeder with 85 psi pressure for vacuum feed belts and fanning the cards. Every so often there would be a larger gap in product. Blowing air on the stack may help this. Evaluated feeder Found some pulleys that have rocked on shaft in the past. One pulley the customer pinned. The pin could not be punched out. The pulley had to be cut off. The product sensor pair has much lower then normal readings. There is not physical damage to the product sensor this will be replaced under warranty. The mechanical ware items are billable. Prepared repair quote for feeder and emailed to customer. 1/20/11 DK Resumed work on feeder. 1/21/11 DK Completed work on feeder. Put feeder in burn in, and observed for proper operation. 1/25/11 DK Feeder passed burn in and check out. Ready for customer pick up. Sales order #15435 1/26/11 DK
Repair Quotation Notes: Completed By: One of the bolts for the magazine rod holder assembly has been cross threaded making it impossible to remove. The end piece and idler shaft in the left side enclosure have significant ware. The bearings for these shafts are also grinding. The timing pulleys on these shafts also have significant ware. Teeth for spur gears are in need of replacing. Teeth of timing belts have some ware. Replacing the timing belts will cause the feeder to be able to place the products more accurately. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. Quoted labor is an estimate. Actual labor time will be billed. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. A $475.00 diagnostic/administration/handling fee will be applied to an item the customer deems is uneconomical to repair. All replaced items will be disposed of, unless other wise stated on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	12926	4240200		MAGAZINE ROD HOLDER ASSY. IP P	Set Complete		0 hrs	1		$102.00			137
Edit	12927	1261800		IDLER SHAFT BEARING HOUSING IP	Set Complete		0 hrs	1		$101.00			18
Edit	12928	1260400		END PIECE TP SHAFT 20 DC	Set Complete		0 hrs	1		$200.00			47
Edit	12929	1002100		BALL BEARING 173510	Set Complete		0 hrs	2		$50.00			41
Edit	12930	1054000		TIMING PULLEY 051530 16 AF	Set Complete		0 hrs	2		$84.00			46
Edit	12931	1104800		SPUR GEAR 19 475 525 AI	Set Complete		0 hrs	2		$66.00			42
Edit	12932	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$30.00			12
Edit	12933	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$36.00			119
Edit	12934	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$20.00			124
Edit	12935	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$33.00			128
Edit	12936			ESTIMATED LABOR	Set Complete		0 hrs	9		$125.00


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**