0552204 NCL Graphics

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What Arrived: Short in feeder, kills power (Machine Serial Number:0234-02112)
Description of Problem: MFT 250 ED w/ table (1) 20mm r fb (2) 20mm sw (4) 20mm dis belts (1) product support rod assy. (1) stack light pole (w/o stack light) no e/r pair
Work Done: Evaluated feeder determined the illuminating switch was shoring the AC. Rest of electronics function normally. Prepared repair quote for refurbishment and emailed to customer. 3/10/10 DK Received PO 5/10/10 Continued work on feeder 8/6/10 DK Completed work to feeder. Put feeder in burn in and observed for proper operation. 8/11/10 DK AC input fuse blew during burn in. Determined that problem is more than likely on the rectifier board. Board will need to be pulled for further testing. 8/12/10 DK The rectifier board failed, during testing, and would short out the AC power to the unit. The circuit suffered sever damage the printed circuit board it self causing it be un-repairable. Replaced rectifier board. Put feeder back into burn in, and observed for proper operation. 8/13/10 DK Jam occurred during burn in. Feeder would then jog normally. Saw odd characters and lack of characters on LCD. Installed replacement software chip on feeder. Put feeder in burn in, and observed for proper operation. 8/16/10 DK Feeder passed a 24 hour burn in. Put feeder in burn in, and observed for proper operation. 8/17/10 DK Feeder passed two 24 hour burn in periods, and a check out. Revised PO and emailed to customer. 8/18/10 DK Revived revised PO. Ready to ship via UPS GND. 8/23/10 DK
Repair Quotation Notes: Completed By: Found that illumining power switch would short the AC hot, and neutral upon power up. Feeder has missing fuses, and input module. One of the rubber mounts was broke, and the two were missing. The product sensor was missing. The feeder’s belts and stripper wheels are in need of replacing. The collars for spanning pulley are cracked. The discharge pulleys are marred witch could cause belts to ware quicker. Spur gears are worn. Bearings in spanning pulley are worn as well as several other bearings in feeder justifying the bearing rebuild. The rectifier board failed, during testing, and would short out the AC power to the unit. The circuit suffered sever damage the printed circuit board it self causing it be un-repairable. Found that feeder would intermittently display a false major product jam. After replacing the 8MB MEM CHIP WITH SOFTWARE feeder passed two twenty four hour test runs without a fault. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	10745	5301600		POWER SWITCH 120 VAC 20 A	Set Complete		0 hrs	1		$6.00			4
Edit	10746	6392000		PWER ENTRY FUSE 10 A 5 X 20 MM	Set Complete		0 hrs	4		$3.00			196
Edit	10747	5301000		POW ENTRY MOD 120 VAC KEYD10 A	Set Complete		0 hrs	1		$7.00			2
Edit	10748	3021200		M8 FEMALE-FEMALE RUBBER MOUNT	Set Complete		0 hrs	3		$8.00			4
Edit	10749	7006400		ED DISCH PROD SENSOR PAIR ASY	Set Complete		0 hrs	1		$260.00			8
Edit	10750	4121000		COLLAR FEEDBELT INT 16MM	Set Complete		0 hrs	2		$22.00			34
Edit	10751	1163300		FEEDBELT 304007R	Set Complete		0 hrs	1		$69.00			18
Edit	10752	4124400		STRIPPER WHEEL ASSY 2042	Set Complete		0 hrs	1		$65.00			10
Edit	10753	1178300		ED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	4		$56.00			23
Edit	10754	4127400		DISCHARGE PULLEY ASSY 2040	Set Complete		0 hrs	4		$50.00			14
Edit	10755	1101000		PLASTIC SPUR GEAR	Set Complete		0 hrs	2		$55.00			4
Edit	10756	4121200		SPANNING PULLEY ASSY 204007	Set Complete		0 hrs	1		$91.00			6
Edit	10757			BEARING REBUILD	Set Complete		0 hrs	1		$650.00
Edit	10758			LABOR	Set Complete		0 hrs	9		$125.00
Edit	11825	7014900		RECT, CASE GND, PWR INTER.	Set Complete		0 hrs	1		$995.00			0
Edit	11986	7220000		8MB MEM CHIP WITH SOFTWARE	Set Complete		0 hrs	1		$495.00			0

+ denotes that software settings are available for this piece of equipment.

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**