0552190 Cortegra / Rypac

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What Arrived: two feeders have been returned for refurbishment, and evalaution. Replace missing items. (Machine Serial Number:unknow at this time)
Description of Problem: MFT 250 int ED SN 0445-07158 (2) 20mm r egc fb (2) 20mm sw (2) 10mm dis belt (top) (2) 20mm dis belt (bottom (1) pair dis side guides (1) mounting rod (1) 25mm rear support curve (modified) (1) product support bracket (w/o product support rod) (2) custom cables (1) e/r pair customized MFT 250 int XED SN 0445-07159 (2) 20mm r egc fb (2) 20mm sw (2) 10mm dis belt (top) (2) 20mm dis belt bottom (1) one pair dis side guides (2) mounting rods (1) 25mm rear support curve (modified) (1) product support bracket (w/o product support rod) (1) low product sensor mount (1) e/r pair customized 2/12/10 DK
Work Done: eVALUATED both feeder prepared repair quote and emailed to customer 2/12/10 DK Revised PO and emailed. 2/22/10 DK Production compleated refurb (Tony ED Mitch XED) 2/23/10 DK Updated software on both. Saved file of non defaluts before and after update. Found that the ED feeder after 1.5 hour burn in continual ran motor (at correct speed), LCD not keeping time, and keypad unresponsive. After cycling power feeder acted normal. Found that disk on chip was only seated 70% reseated. Found that encoder compensation being on would not alow feeder to run at and other speed than 69mpm in burn in. Turned off encoder comp. and speed comp. on both feeders (RETURN SETTING AND CHECK AGAINST FILE BEFORE SHIPPING) Feeders could now be burned at slower speed. Set Ed feeder for speed of 10mpm to see if either the parialy seated software chip or the speed comp. settings caused the error in burn in. 2/23/10 DK ED feeder passed overnight burn in at slow speeds. Turned speed up to 40mpm and feeder had a jam in burn in. Cleared to the main screen feeder would not jog. (major prouct jam falut) Mech moving freely, amp board indicator lights normal, feeder getting motor encoder feed back. If mech we advanced and feeder told to jog the motor would return to home postion. After rebooting feeder at looked normal. Put feeder in a burn in with a replacment computer board. 2/24/10 DK Compleated check out of XED (found that with gear box of 100/120 as set feeders jog speeds 45.5 and 92. At gear box fraction of 500/539 dischare speeds are acurate to speed left setting at their new value. 2/24/10 DK motor problems were due to a corrupted software chip. software settings were re entered. motor problem feeder passed 2 24 hour burn ins. mag plates and discharge side guides have been modified. both feeders passed burn ins and check outs. 3 videos were made of diffrent proucts. revised po recieved. feeders shipping via UPS GND. 3/4/10 DK
Repair Quotation Notes: Completed By: Feeder connector board has a shot causing the green and yellow light to be lit when feeder is not in red light. Causing the low product sensor not to trigger yellow light.The software chip became corrupted and caused odd intermintent faluts. The rest of the items are recommended for refurbishment. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	10521			BELOW ARE ITEMS TO REFURB FEEDER SN 0445-07158	Set Complete		0 hrs	1		$0.00
Edit	10522	7048700		FRONT CONNECTOR BOARD INT ASSY	Set Complete		0 hrs	1		$495.00			6
Edit	10524	1167600		FEED BELT ECG 204007R	Set Complete		0 hrs	2		$125.00			15
Edit	10525	1094600		STRIPPER WHEEL 2040	Set Complete		0 hrs	2		$65.00			24
Edit	10526	1172100		ED DISCHARGE BELT 1040	Set Complete		0 hrs	1		$49.00			149
Edit	10527	1178300		ED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	4		$56.00			23
Edit	10528	4121000		COLLAR FEEDBELT INT 16MM	Set Complete		0 hrs	4		$22.00			34
Edit	10529	2023100		BRACKET DISCHARGE BELT GUIDE10	Set Complete		0 hrs	1		$12.00			5
Edit	10530	2022600		PHOTO SENSOR BRACKET HOLDER	Set Complete		0 hrs	1		$14.00			42
Edit	10531			SOFTWARE UPDATE	Set Complete		0 hrs	1		$495.00
Edit	10532			BELOW ARE ITEMS NEEDED TO REFURBISH FEEDER SN 0445-07158	Set Complete		0 hrs	1		$0.00
Edit	10533	1167600		FEED BELT ECG 204007R	Set Complete		0 hrs	2		$125.00			15
Edit	10534	1094600		STRIPPER WHEEL 2040	Set Complete		0 hrs	2		$65.00			24
Edit	10535	1172300		XED DISCHARGE BELT 1040	Set Complete		0 hrs	1		$49.00			67
Edit	10536	1178400		XED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	4		$79.00			23
Edit	10537	4121000		COLLAR FEEDBELT INT 16MM	Set Complete		0 hrs	2		$22.00			34
Edit	10538	2023100		BRACKET DISCHARGE BELT GUIDE10	Set Complete		0 hrs	1		$12.00			5
Edit	10539	2022600		PHOTO SENSOR BRACKET HOLDER	Set Complete		0 hrs	1		$14.00			42
Edit	10540			SOFTWARE UPDATE	Set Complete		0 hrs	1		$495.00
Edit	10541			LABOR	Set Complete		0 hrs	20		$125.00
Edit	10602			PARTS BELOW ARE FOR FEEDERS TO HAVE 20MM WIDE DISCHARGE BELTS ON TOP AND BOTTOM	Set Complete		0 hrs	1		$0.00
Edit	10604	4127400		DISCHARGE PULLEY ASSY 2040	Set Complete		0 hrs	4		$50.00			14
Edit	10605			PARTS BELOW ARE TO BE USED TO UPDATE DISCHARGE SIDE GUIDING THAT WILL SPAN THE WHOLE DISCHARGE	Set Complete		0 hrs	1		$0.00
Edit	10606	2208100		DISCHARGE SIDE GUIDE HD XED	Set Complete		0 hrs	2		$205.00			5
Edit	10607	2208000		DISCHARGE SIDE GUIDE HD ED	Set Complete		0 hrs	2		$161.00			10
Edit	10608	1441500		STOCK STAINLESS ROD 150 M5	Set Complete		0 hrs	8		$38.00			25
Edit	10609	2024100		BRACKET DISCHARGE SIDE GUIDE	Set Complete		0 hrs	2		$24.00			12
Edit	10678	6383200		MILLENIUM 16MB FLASH CHIP	Set Complete		0 hrs	1		$175.00			0

+ denotes that software settings are available for this piece of equipment.

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**