0552153 Continental Data Label

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What Arrived: (Machine Serial Number:123456789) Runs about 25 sheets then it will stop. doesnt show a fault on the screen. customer can wiggle J1 and it might run. used 2nd feeder to test sensors and all sensors and seem to work. screen shows jibberish sometimes. Inspect electrical wiring and board for possible faulty cabling. It will Jog and sometimes jogging will reset the fault condition and it will conitnue working. The feeder has progressively become more faulty over the past few weeks.
Description of Problem: MFT 350 ED SN0033-01654 (4) 30mm r se feed belts (4) 30mm sw (8) 20mm dis belts (w/ two extra pulleys (2) 50mm s shaped support curve (1) 75mm s shaped support curve (1) set mag side plates (4) product support rods (1 extra bracket (1) stack light (1) set static bars with tinsel at end of discharge (1) e/r pair
Work Done: Saw situation with J1 cable problem was in interconnect cable relplaced. Replaced power switch with non-lighting. Run test product for 15min no error in screen. Called left message with customer about findings. 12/30/09 DK Received call from Randy. He said that joging would allow the feeder to respond to start pulse, and that when feeder screen acts funny the feeder still does its job aside from missing a start pulse. He said they only use feeder to count and singulate even though the barcode settings were active. Safe to update software to 2.9.18 to allow for burn in, and further testing. 1/6/10 DK software updated feeder passed 2 8hr burn ins without screen flaking. 1/13/10 Prepared repair quote, and emailed to customer. 1/13/01 DK Received PO. 1/15/10 Compleated work on feeder, and put feeder in burn in. Feeder ran the remaining 7 hours. 1/21/10 DK Sometime durring the night the feeder had a major product jam. Hit clear cancel, and the feeder would jog. Tested motor connection they tested good. Infromed Randy of the situation, and that the quote would change if I looked into it any more. He infromed me they were busy and need of the feeder, and would like it shipped back as is. I said we would ship it monday unless I hear otherwise. 1/22/10 DK During the check out found that feeder was not responding to start sensor. Detrimned problem was not due to the comp board or the motion control board. When testing the interface board saw funny charicters, missing charicters on LCD, and loss of keypad response. Chong will change u5, u11, and u12. 1/22/10 After changing the IC saw screen would still act funny with interface board ran on test fixure, saw this as the source of the major product jam, and ignoring of start pulses. Replaced interface free of charge with blaine's blessing. 1/25/10 Feeder shipping via UPS GND 1/25/10
Repair Quotation Notes: Completed By: When the feeder arrived the data interface cable inside the electrical housing was disconnected. This cable could have been barley making contact at your facility causing some faulty behavior, and then came completely disconnected during shipping. The J1 interconnect cable was the reason the feeder would not always respond to the start sensor. Some of the keys on the membrane switch (or key pad) no longer function. A bulb in the stack light burnt out. The center piece shaft has so much debris adhered to it that the drive pulleys are un-moveable. The linkage between this shaft and the two end piece shaft has play in it due to the ware of these two items. The spanning pulley bearings are severely worn. The spur gear teeth are worn. Collars for feed belts are stretched. The belts and stripper wheels are in need of replacing. The bearings for the feeder are severely worn. Running a feeder with bearings in this condition causes excess load to the electronics and motor. The feeders LCD did not show funny characters during two eight hour runs. This could be due to the load as feeder was tested at a low speed due to the condition of the bearings. The data interface cable being only partially connected could have caused this symptom as well. The feeder will go through a 24 hour test run after work is completed, if the LCD acts up while here this issue will be addressed. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process due to natural causes. This quote does not reflect shipping charges. All items will be shipped via UPS ground unless otherwise specified on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	10412	7003700		START/STAT INTERCONNECT CABLE	Set Complete		0 hrs	1		$95.00			6
Edit	10413	5310000		MEMBRANE SWITCH	Set Complete		0 hrs	1		$250.00			2
Edit	10414	6826100		STS-24V-5W BULB	Set Complete		0 hrs	1		$13.00			19
Edit	10415	1263500		CENTER THREE PIECE SHAFT 350	Set Complete		0 hrs	1		$135.00			3
Edit	10416	4122300		DRIVE PULLEY ASSY 304007	Set Complete		0 hrs	4		$58.00			10
Edit	10417	4120200		SPANNING PULLEY ASSY 3040	Set Complete		0 hrs	4		$84.00			5
Edit	10418	1260000		END PIECE THREE PIECE SHAFT	Set Complete		0 hrs	2		$133.00			12
Edit	10419	1101000		PLASTIC SPUR GEAR	Set Complete		0 hrs	2		$55.00			4
Edit	10420	4121000		COLLAR FEEDBELT INT 16MM	Set Complete		0 hrs	8		$16.00			34
Edit	10421	1167300		FEEDBELTS SE 304007R	Set Complete		0 hrs	4		$99.00			18
Edit	10422	1178300		ED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	8		$56.00			23
Edit	10423	1096800		STRIPPER WHEEL 3042	Set Complete		0 hrs	4		$65.00			14
Edit	10424			BEARING REBUILD	Set Complete		0 hrs	1		$650.00
Edit	10425			LABOR	Set Complete		0 hrs	8		$125.00

+ denotes that software settings are available for this piece of equipment.

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**