0552094 RRD Portland

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What Arrived: unkown at this time (Machine Serial Number:0428-07117)
Description of Problem: MFT 250 INT XED SN 0428-07117 (2) 30mm SV EGC feed belts w/ chambers (2) 30mm plum stripper wheels (2) 20mm plum discharge belts (1) pressure roller (1) APL mounting plate (1) e/r pair needs new box 8/24/09
Work Done: Found that feeder would have intrmittent false major product jam. Found one of the 15v supplys for the power ex was missing (hard problem). This caused the intermittent problem because this version amp code (4.4) had two poles active to motor. The motor also had a slight cog at slow speed. Replaced U57 supply returned. 8/24/09 DK Furthter elec/mech evaluation needed. 8/24/09 The rest of electronics functioning normaly aside from a burnt out cooling fan. 8/26/09 Evaluated rest of feeder and prepared repair quote and emailed to customer. 8/26/09 Recieved PO 8/27/09 Compleated repair of feeder. 9/4/09 Feeder passed burn in, and check out. 9/8/09 Ship feeder Via UPS RED. 9/8/09
Repair Quotation Notes: Completed By: Found that a DC to DC converter on the motor amplifier drive board had failed causing the feeder to display major product jam press clear to cancel when motor was told to spin. Replaced component and tested feeder. There is a cooling fan for the electronics that has failed. Changed digital input wizard A to a command of 108 witch made the jog to clear button on the mechanical side jog to clear instead of jog this command can always be changed back to 103 to make the button a jog key. Delievery exit brackets on upper discharge roller are so severely bent up that they can not be bent back into ship. With these brackets in this condition it makes it impossible to get the proper tension on the noise roller tight enough. Belts and stripper wheels are in need of replacing. This would be a reason the operator had to crank the stripper wheels down so tight to get the feeder to feed. The motor pulley is missing a flange and the other flange is chewed up. All three cabinet latches hex head are stripped out. The bearings are in need of replacing. Running a feeder with bad bearings causes excess load to electronics, and motor. The bearings in the spanning pulleys are also worn significantly. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process. This quote does not reflect shipping charges, shipping material or box. All items will be shipped via UPS ground unless otherwise specified on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	9418	5501900		POW SPPLY DC-DC CONV DUAL OUT	Set Complete		0 hrs	1		$25.00			0
Edit	9419	7019000		FAN ASSY 60 X 60 DC 5V .28 AMP	Set Complete		0 hrs	1		$75.00			12
Edit	9420	2020400		DELIVERY EXIT BRACKET S	Set Complete		0 hrs	2		$133.00			3
Edit	9421	1168700		FEED BELT ECG 304007SV	Set Complete		0 hrs	2		$152.00			10
Edit	9422	1096800		STRIPPER WHEEL 3042	Set Complete		0 hrs	2		$55.00			14
Edit	9423	1178500		XLD DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	1		$62.00			0
Edit	9424	4120200		SPANNING PULLEY ASSY 3040	Set Complete		0 hrs	2		$84.00			5
Edit	9425	1052900		TIMING PULLEY 051528 19B	Set Complete		0 hrs	1		$42.00			6
Edit	9426	3400000		CABINET LATCH HL116-S100	Set Complete		0 hrs	4		$4.00			2661
Edit	9427			BEARING REBUILD	Set Complete		0 hrs	1		$650.00
Edit	9428			LABOR	Set Complete		0 hrs	5		$125.00


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**