0552085 Warner Chilcott

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What Arrived: Returning feeder and covyer control box for electrical repair. (Machine Serial Number:9827-01326)
Description of Problem: (1) MFT 250 ED w/ table sn 9827-01326 (2) 20mm stripper wheels (2) discharge pulleys feeder missing spaning shaft, feed belts, pulleys for feed belts, one set split collars, and discharge belts. (1) APL control box 70600-00
Work Done: Saw how many mech. parts missing from feeder infromed customer that his style feeder needs the mech. complete to test elec as motor will run away if feeder is not loaded, and that the first quote for feeder probley will not be final charges. Customer was aware of missing parts, and felt this was fair. 10/16/09 Found that APLs SCR board would blow fuses, logic chips loading dowm 5v apl supply, Trace burnt between pins of relay. Replaced parts and added jumper for blown trace. 10/20/09 Compleated quote for APL and quote for mech of feeder. 10/21/09 DK recieved po. 10/24/09 Dk We were short the feed belts for refurb. Compleated refurb. 11/16/09 Found that feeder would restart occationaly problem was in DC power cable replaced. Found that yellow light would stay on recardless of state of low product sensor. Problem was that Q3 was stuck on replaced. Found feeder had a bad product sensor. Updated PO and sent to cusotmer 11/18/09 DK recieved PO 11/19/09 Shipping via fedex gnd 11/23/09 DK
Repair Quotation Notes: Completed By: APL’s SCR board was blowing fuses, and a logic chip on the APL board was pulling down a power supply. APL is now fully functional. Discharge pulleys have nicks in them that could damage discharge belts. Delievery exit brackets are bent. End piece shafts should be replaced with ones with flats to keep pulleys attached securely. Bearings are in need of replacing. The last three items with part numbers are for a stack light, and are not necessary for the feeder to operate. The rest of the items listed are for missing parts essential for the feeder to operate. THIS QUOTE WAS MADE WITH OUT POWERING THE FEEDER DUE TO THE FACT THAT THE MECHINACS NEED TO BE COMPLETE OR ELSE MOTOR WILL RUN AWAY MAKING ELECTRICAL DIAGNOSTICS IMPOSSIBLE. After powering the feeder up found that product sensor has failed. Inside DC power cable had sevral stress fratures causing the feeder to rebot, false product jams, and the key pad locking up. A MOSFET failed on interface board causing yellow light to be stuck on, and not respond to low product sensor. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process. This quote does not reflect shipping charges, shipping material or box. All items will be shipped via UPS ground unless otherwise specified on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	9832			APL CONTROL BOX REPAIR	Set Complete		0 hrs	1		$0.00
Edit	9833	6051000		CD74HCT04E HEX INVERTER	Set Complete		0 hrs	1		$1.00			0
Edit	9834	5507000		SCR MOTOR DRIVE	Set Complete		0 hrs	1		$403.00			11
Edit	9835	6392000		PWER ENTRY FUSE 10 A 5 X 20 MM	Set Complete		0 hrs	1		$2.00			196
Edit	9836			LABOR	Set Complete		0 hrs	3		$125.00
Edit	9837			FEEDER REPAIR QUOTE	Set Complete		0 hrs	1		$0.00
Edit	9838	1163200		FEEDBELT 204007R	Set Complete		0 hrs	2		$38.00			9
Edit	9839	1232500		FEEDBELT SPANNING SHAFT 250	Set Complete		0 hrs	1		$288.00			0
Edit	9840	1355000		SPLIT COLLAR THREE PIECE SHAFT	Set Complete		0 hrs	2		$76.00			13
Edit	9841	4121300		SPANNING PULLEY ASSY 304007	Set Complete		0 hrs	2		$80.00			8
Edit	9842	4122300		DRIVE PULLEY ASSY 304007	Set Complete		0 hrs	2		$58.00			10
Edit	9843	4121000		COLLAR FEEDBELT INT 16MM	Set Complete		0 hrs	4		$16.00			34
Edit	9844	4127400		DISCHARGE PULLEY ASSY 2040	Set Complete		0 hrs	4		$24.00			14
Edit	9845	1178300		ED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	4		$56.00			23
Edit	9846	1260000		END PIECE THREE PIECE SHAFT	Set Complete		0 hrs	4		$107.00			12
Edit	9847	2020400		DELIVERY EXIT BRACKET S	Set Complete		0 hrs	2		$133.00			3
Edit	9848	5301000		POW ENTRY MOD 120 VAC KEYD10 A	Set Complete		0 hrs	1		$9.00			2
Edit	9849	7002500		PROD SENSOR PAIR CABLE INSIDE	Set Complete		0 hrs	1		$50.00			0
Edit	9850	6831000		POLE FOR SIGNAL LIGHT 250MM	Set Complete		0 hrs	1		$72.00			0
Edit	9851	7005800		SIGNAL LGT CBL ASSY W/STR CTR	Set Complete		0 hrs	1		$50.00			0
Edit	9852	5302000		24VOLT SIGNAL LIGHT RLG W/POLE (USED HALF PRICE)	Set Complete		0 hrs	1		$120.00			0
Edit	9853			BEARING REBUILD	Set Complete		0 hrs	1		$650.00
Edit	9854			LABOR	Set Complete		0 hrs	8		$125.00
Edit	10036	7006400		ED DISCH PROD SENSOR PAIR ASY	Set Complete		0 hrs	1		$250.00			8
Edit	10037	7002300		POW TO INTER & COMP CBL INTER.	Set Complete		0 hrs	1		$120.00			5
Edit	10038	6335000		MOSFET N CHAN BS170 TO92	Set Complete		0 hrs	1		$0.60			23

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**