0552028 Innotech

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What Arrived: (Machine Serial Number:0311-05022)Sending in unit because the screen locked up and reboot does not clear condition. Replaced display but didnt help. look over electronics adn mechanics: quote before repair. Powder from product causes the E/R pair to be scratched and reading inaccurately. Then the customer changes teh sensor frequently. Customer is asking to test another sensor that would make the feeder more reliable. He does not have a complicated high speed application. PLease test the 2" fixed range banner, or standard start sensor configured for the Low Product Port to use as the Prduct sensor. See Blaine with any questions.
Description of Problem: MFT 250 ED w/table 0311-05022 (3) 30mm r EGC feed belts (3) 30mm plum stripper wheels (6) 20mm plum discharge belts (1) 75mm s shaped support curve assy. (1) pair of mag side guides (3) product support rod assy. (2) mounting plates connected to feet (rear to rear & front to front) (1) stack light (1) e/r pair (2) bags of product box reuseable 4/13/09 DK
Work Done: Evaluated electrical feeder found that feeder would boot up normaly to the status off screen, but the feeder was unresponsive to the on key. The keypas was at falut. Two bulbs in the stack light were burnt out and the common wire for the red light was broken in the connection to the male conector locate in the middle of the stack light. The cooling fans have malfuntioned. The rest of the electronics function normaly. 4/14/09 DK Evalauted mechanics belts s.w. in need of replacing bearings shot, center pice shaft hole elonggated, as well as its end saft. 4/14/09 DK Greg desined custom digital prduct sensor circuit. Made bread board of circuit tested, and Greg profed. 4/15/09 DK Prepared repair quote, and emailed to customer. 4/15/09 DK Compleated repairs with items listed on quote. 4/17/09 DK Compleated mount of digital prduct sensor. 4/17/09 DK Compleated construction and mounting of custom circuit for digtal product sensor. 4/20/09 DK Ran cutomers product sucessfully at double the speed customer runs product. 4/21/09 DK Prepared feeder for burn in, put feeder in burn in and observed for proper operation. 4/21/09 DK Feeder past burn in, and check out. 4/22/09 DK Ship feeder via UPS GND
Repair Quotation Notes: Completed By: Found that feeder would boot up normally to the status off screen, and then the on key had no effect. The keypad had malfunctioned causing the feeder to be unable to advance past the status off screen. Two bulbs in the stack light were burnt out. There was also a broken wire in stack light. Both cooling fans have malfunctioned. The rest of the electronics are functioning normally. Feed belt, stripper wheels, and discharge belts are in need of replacing. The mounting holes for the center piece shaft have elongated as well as the complementing mounting holes in the 3 piece shafts this causes slipping in the drive mechanism of feeder. Spur gears have worn. Discharge pulleys are severely gauged. Feeder’s bearing are in bad condition as well as the bearings in spanning pulleys. Running a feeder with bearings like this causes excess load to motor, and electronics. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process. This quote does not reflect shipping charges, shipping material or box. All items will be shipped via UPS ground unless otherwise specified on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	8729	5310000		MEMBRANE SWITCH	Set Complete		0 hrs	1		$250.00			2
Edit	8730	6826100		STS-24V-5W BULB	Set Complete		0 hrs	2		$10.00			19
Edit	8731	7019000		FAN ASSY 60 X 60 DC 5V .28 AMP	Set Complete		0 hrs	2		$75.00			12
Edit	8732	1167700		FEED BELT ECG 304007R	Set Complete		0 hrs	3		$125.00			13
Edit	8733	1096800		STRIPPER WHEEL 3042	Set Complete		0 hrs	3		$55.00			14
Edit	8734	1178300		ED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	6		$56.00			23
Edit	8735	1262500		CENTER THREE PIECE SHAFT 250	Set Complete		0 hrs	1		$135.00			3
Edit	8736	1260000		END PIECE THREE PIECE SHAFT	Set Complete		0 hrs	2		$107.00			12
Edit	8737	1101000		PLASTIC SPUR GEAR	Set Complete		0 hrs	2		$36.00			4
Edit	8738	4127400		DISCHARGE PULLEY ASSY 2040	Set Complete		0 hrs	6		$24.00			14
Edit	8739	4120200		SPANNING PULLEY ASSY 3040	Set Complete		0 hrs	3		$84.00			5
Edit	8740	7013400		DIGITAL PRODUCT SENSOR 2" DIFFUSE BGS	Set Complete	1 Standard Production Build	1 hrs	1		$195.00			8
Edit	8741			CUSTOM DIGITAL PRODUCT SENSOR CIRCUIT	Set Complete		0 hrs	1		$550.00
Edit	8742			BRACKET FOR DIGITAL PRODUCT SENSOR	Set Complete		0 hrs	1		$250.00
Edit	8743			BEARING REBUILD	Set Complete		0 hrs	1		$650.00
Edit	8744			LABOR	Set Complete		0 hrs	8		$125.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**