0551931 Mid-Island die-cutting bindery Group

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What Arrived: (Machine Serial Number:0637-06312)Sebnding in feeder to be refurbished, new sensor and rollers.
Description of Problem: MFT 250 IP XLD SN 0637-06312 (2)30mm r plum Feed belts (2) 30mm plum SW (4) 20mm plum discharge belts (2) product rods (1) pair of magizine side guides (1) s shaped support curve (1) signal light (2) e/r pair (1) line speed encoder (1) inter lock plug (1) sick start sensor (1) sick low product sensor Came in a crate 12/5/08 DK
Work Done: Found a problem in product sensor circuitry of mother board U7 A to D converter shorted replaced and tested MB. Found that customer has been useing advance product sensor. assuming customer made change because of shorted U7 reported to customet swithched advance product sensor setting to off. Mother board is fully functional. 12/6/08 DK Evaluated mechinacs for refurb. Found slop in bearing houseing one so sever belive ball screw is broke. Prepared repar quote with items needed to refurb unit, and faxed to customer. 12/7/08 DK Compleated refurb. 12/11/08 DK Feeder passed burn in, and check out. 12/12/08 DK Please ship via UPS ground. 12/12/08 DK
Repair Quotation Notes: Completed By: Found that an analog to digital converter was shorted on mother board replaced and tested electronics which are now fully functional. After looking at the feeders settings found that a sick sensor was used as the product sensor which would have been plugged into the low product port. Now the feeder will work with the stock emitter receiver product sensor. There was a bulb burnt out in the stack light. It was noted that when the call to return the unit a request for new rollers was mentioned. Assuming that you would like the rollers on the discharge that only span half way across replaced with ones that span the whole discharge. If this assumption is incorrect please advise before sending P.O. Found vertical slop in bearing housings which will be tightened up by replacing all eight flanges, and one ball screw. The rest of the items will be used to refurbish the feeder. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process. This quote does not reflect shipping charges, shipping material or box. All items will be shipped via UPS ground unless otherwise specified on purchase order. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	8082	6092500		IC 8BIT SERIAL I/O ADC 8-MSOP	Set Complete		0 hrs	1		$7.00			10
Edit	8083	6826200		BULB 24V 5W 45MM LIGHT	Set Complete		0 hrs	1		$6.00			26
Edit	8084	1192300		FEED BELT ECG 304606R	Set Complete		0 hrs	4		$100.00			0
Edit	8085	1177500		XLD DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	4		$70.00			13
Edit	8086	1097300		STRIPPER WHEEL 304620	Set Complete		0 hrs	2		$70.00			483
Edit	8087	4142200		DISCHARGE TABLE ROD 250 S	Set Complete		0 hrs	4		$53.00			106
Edit	8088	1272800		LOWER PRODUCT SENSOR ROD 250IP	Set Complete		0 hrs	2		$14.00			32
Edit	8089	1272700		UPPER PRODUCT SENSOR ROD 25020	Set Complete		0 hrs	2		$20.00			38
Edit	8090	3400000		CABINET LATCH HL116-S100	Set Complete		0 hrs	1		$4.00			2661
Edit	8091	1543200		SLEEVE BRG FLANGE 0708 03	Set Complete		0 hrs	8		$1.00			30
Edit	8092	1432100		BALL SCREW SLIDING BLOCK SS	Set Complete		0 hrs	1		$44.00			19
Edit	8093	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	4		$12.00			104
Edit	8095	2033300		BRACKET DISCH SIDE XLD IP	Set Complete		0 hrs	2		$435.00			8
Edit	8096			NEW BOX AND SHIPPING MATERIAL	Set Complete		0 hrs	1		$115.00
Edit	8097			LABOR	Set Complete		0 hrs	8		$125.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**