0551833 Challenge Printing

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What Arrived: Sending in federr to be reconfigured to the photo accompaning RMA. (Machine Serial Number:0417-07098)
Description of Problem: MFT 250 int ED SN 0417-07098 (1) 30mm plum r feed belt (1) 30mm plum vac feed belt (2) 10mm plum stripper wheel (2) 30mm plum discharge belts (4) 10mm plum discharge belts (1) s shaped support curve (1) pair of magizine side guides (1) product rod (1) pair of static bars (1) low product sensor customer is useing low product sensor as product sensor AMP BOARD WAS DISCONECTED AND LOOSE IN BOX
Work Done: Checked in feeder. 7/10/08 .25 hours DK Tested AMP board on test fixture, and it passed. 7/11/08 .5 hours DK After installing AMP board into feeder saw that feeder would intermittently go into a false major product jam. 7/10/08 .5 hours DK Eliminated every other board, but the AMP board. Intermittent problem must be on AMP board. Problem would occur with in a half hour up to two hours. When it did the 15 volt VCC supply would be at 13 volts although the motor would be able to run in this state. Replaced U46 and a small value capacitor that is in parallel with the supply. 7/11/08 6 hours DK Mounted amp board into feeder, put it into a 24 hour burn in, and observed for proper operation. 7/11/08 .5 hours DK Feeder passed burn in. Major product jam solved. 7/14/08 DK Prepared quote, and faxed to customer. 7/15/08 DK Recieved PO 10/29/08 DK Added component to make this feeder compatible to be in feeder twos postion for customers line. 10/30/08 DK Put feeder into burn in, and observed for proper operation. 10/30/08 DK Feeder passed burn in. 10/31/08 DK Performed check out as well as ohming out cables to I/O board to insure they match the print, and tested I/O board. Feeder passed all tests. 10/31/08 DK Ship feeder via UPS 3 day select to comply with PO. 10/31/08 DK
Repair Quotation Notes: Completed By: Found that feeder would intermittently go in to a false major product jam. Determined that a DC to DC convertor on the AMP board was causing the problem. Replaced said component, and tested feeder. The rest of the components listed are needed to make this feeder electrically the same aside from sensors that will have to be removed from the other feeder, and attached to the feeder in shop with the parts currently listed on this quote. The discharge can be made the same with discharge side guides, and table rods. However the hoper section that Mark Nordling believes was made by challenge printing cannot be reproduced in the shop. But can be taken off other feeder, and added to this one. Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process. This quote does not reflect shipping charges, shipping material or box. * A hard copy purchase order that agrees to repair quote charges is required before work can continue.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	7249	5501800		POW SPPLY DC-DC CONV SGL OUT	Set Complete		0 hrs	1		$29.00			0
Edit	7250	2073600		MOTOR CONTROL BOARD PLATE MFT	Set Complete		0 hrs	1		$76.00			0
Edit	7251	7032300		I/O BOARD WITH ISOLATION	Set Complete		0 hrs	1		$995.00			0
Edit	7252	4142200		DISCHARGE TABLE ROD 250 S	Set Complete		0 hrs	4		$53.00			106
Edit	7253	1207000		GUIDE ROD 250	Set Complete		0 hrs	2		$44.00			21
Edit	7254	2209800		SIDE GUIDE DISCHARGE XED	Set Complete		0 hrs	2		$40.00			0
Edit	7255	2024100		BRACKET DISCHARGE SIDE GUIDE	Set Complete		0 hrs	4		$20.00			12
Edit	7256	2095300		T CLAMP 10MM	Set Complete		0 hrs	3		$22.00			7
Edit	7257	4124400		STRIPPER WHEEL ASSY 2042	Set Complete		0 hrs	1		$55.00			10
Edit	7258	1167600		FEED BELT ECG 204007R	Set Complete		0 hrs	1		$100.00			15
Edit	7264			ESTIMATED LABOR TIME	Set Complete		0 hrs	6		$125.00


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**