0551763 Stevens Graphics

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What Arrived: (Machine Serial Number:0538-06190) Feeder was sent in to be refurbished.
Description of Problem: MFT 250 ip XLD SN 0538-06190 (2) 30mm r plum feed belts (2) 30mm plum stripper wheels (4) 20mm plum discharge belts (1) pair of magizine side guides (2) product rods (1) presure roller and bracket for the roller (1) low product sensor w/o cable (1) stack light (1) E/R pair
Work Done: Checked in feeder. 3/26/08 .25 hours DK found a metal punch in electrical case, and took a photo. 3/26/08 DK Checked out electronics, and they were fine. 3/26/08 .25 hours DK Evaluated feeder and prepared repair quote. 3/26/08 .5hours DK Received PO. 3/29/08 DK Disassembled feeder to make repairs. 3/29/08 .75 hours DK Cleaned feeder. 3/29/08 .25 hours DK Pulled parts from repair quote. 3/29/08 .25 hours DK Updated AMP code, and software. 3/31/08 .5 hours DK Completed bearing rebuild. 3/31/08 3 hours DK Reassembled feeder with parts listed on repair quote, and replaced any worn hardware along the way. 4/1/08 3 hours DK Put feeder in an aggressive burn in, and observed for proper operation. 4/1/08 .25 hours DK Feeder passed burn in. 4/2/08 DK During check out found that stripper wheel adjustment had a rough spot in it. Determined that the problem was in the left side bearing housing. Upon removal of bearing housing saw that 3 of the 4 bearings were leaking like the ones on the production floor. These particular bearing have the DCC bearing blocks which require little force to press them into place. I do not believe that the leaking has any thing to do with how they were pressed in. 4/2/08 DK Was assured by engineering that it is normal for a little oil to leak from bearings. 4/3/08 DK Replaced gear for height adjustment, and reassembled feeder. 2 hours 4/3/08 Put feeder in burn in, and observed for proper operation. 4/3/08 .25 hours DK Feeder passed burn in, and check out. 4/4/08 1.75 hours DK Put feeder in second burn in, and observed for proper operation. 4/4/08 .25 hours DK Feeder passed second burn in, and second check out. 4/7/08 1 hour DK Ship UPS gound. DK
Repair Quotation Notes: Completed By: Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process. This quote does not reflect shipping charges, shipping material or box. * Purchases over $1,000.00 require 50% prepay.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	6583	1177500		XLD DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	4		$70.00			13
Edit	6584	1192300		FEED BELT ECG 304606R	Set Complete		0 hrs	2		$100.00			0
Edit	6585	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	4		$12.00			104
Edit	6586	4118700		IDLER PULLEY 304620C	Set Complete		0 hrs	2		$60.00			12
Edit	6587	1159300		TIMING BELT 0515113	Set Complete		0 hrs	1		$36.00			7
Edit	6588	1155100		TIMING BELT 050951	Set Complete		0 hrs	1		$19.00			9
Edit	6589	4129300		SPUR GEAR 16 475 525 AL	Set Complete		0 hrs	2		$65.00			8
Edit	6590			BEARING REBUILD (INCLUDING LABOR)	Set Complete		0 hrs	1		$650.00
Edit	6591			SOFTWARE UPGRADE	Set Complete		0 hrs	1		$500.00
Edit	6592			LABOR	Set Complete		0 hrs	5		$125.00


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**