0551729 Tyson Foods / Houston

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What Arrived: (Machine Serial Number:0606-06220)
Description of Problem: MFT 250 ip XED SN 0606-06220 (2) 20mm plum feed belts (2) 20mm plum stripper wheels (4) 20mm plum discharge belts (1) pair of discharge side guides (1) S shaped support curve (1) product sensor
Work Done: Saw that LCD will act erratic, and that in this condition if the feeder’s motor turns the Screen will display a jam massage. Tried good software with same result. 2/5/08 1 hour DK Tried 0A computer board with same result. 2/5/08 .25 hour Tried new LCD with same result. 2/5/08 .25 hours DK Finaly narowed problem to the LCD DSP, and replaced. 2/6/08 2.5 hours DK Re-J-Taged LCD DSP. 2/6/08 .25 hours DK When performing a diagnostics of motherboard I found that C3 output was not toggling properly. Narrowed problem to a zener diode. Replaced diode, and the motherboard passed diagnostics. 2/6/08 1 hour DK Since Tyson is operating in a colder environment I added a thermister in parallel with the existing, as a preventive measure. 2/6/08 .5 hours DK Replaced Computer board 70315-00 with computer board 70315-0A 2/7/08 .25 hours DK Mounted Motherboard Assy. into feeder. 2/7/08 .5 hours DK Prepared repair quote, and handed it to Blaine. 2/7/08 .25 hours DK Received PO DK 2/7/08 Disassembled feeder to make repairs. 2/7/08 1.5 hours DK Pulled parts. 2/7/08 .5 hours DK Completed bearing rebuild, and added new bushings. 2/8/08 3 hours DK Reassembled feeder with parts listed on repair quote. 2/8/08 4 hours DK Put feeder into burn in, and observed for proper operation. 2/8/08 .25 hours DK Feeder passed burn in. 2/11/08 DK Put feeder through check out process. 2/11/08 1 hour DK Feeder to be shiped next day via Fed Ex customers account number. 2/11/08 DK
Repair Quotation Notes: Completed By: Repair quote does not reflect final charges for service of this unit. Other problems either mechanical or electrical may arise during the RMA process. This quote does not reflect shipping charges, shipping material or box. * Purchases over $1,000.00 require 50% prepay. Found that LCD DSP, on the motherboard, was causing the screen to act erratic. After replacing LCD DSP screen acts normally. While performing a diagnostic of motherboard discovered C3 output was not toggling correctly. Replaced a zener diode, and this solved the problem. Product sensor is not functioning properly. A filter for a fan is missing, and discharge brackets are cracked. A bearing rebuild is strongly recommended for this unit.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	6184	6383400		16 BIT DSP W/FLASH MEMORY	Set Complete		0 hrs	1		$36.00			1
Edit	6185	6366100		DIODE ZENER 5.1V	Set Complete		0 hrs	1		$2.86			0
Edit	6186	3756800		FAN FILTER 80X80	Set Complete		0 hrs	1		$3.00			71
Edit	6187	4310000		UPPER DISCH EXIT BRKT ASSY IP	Set Complete		0 hrs	2		$185.00			108
Edit	6190	7007600		PRODUCT SENSOR PAIR XED IP	Set Complete	1 Standard Production Build	1 hrs	1		$250.00			12
Edit	6191			BEARING REBUILD (INCLUDING LABOR)	Set Complete		0 hrs	1		$650.00
Edit	6192			ESTIMATED LABOR TIME	Set Complete		0 hrs	5		$125.00


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**