2009125 Bridge Publications

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R&D Project

Include in A3 Report

Project Scope: COLLATING SYSTEM: The system will begin by the cases being fed from a bulk loading conveyor and separated from a stack by an air cyclinder pusher. Once the case is fed into the High Speed Collator the clam shell will be opened by a rotary spring release and lift. The opened clam shell will continue down the conveyor where it will pass by (4) standard configuration MFT IP 350ED Industrial Performance Friction Feeders and (3) of your existing Stream Feeders. Each feeder will feed a product into the clam shell. The opened case will also pass by (4) APL Shuttle Feeders with Air Cylinder Pushers. Each of the systems will have an APL 2000-350 Automatic Product Loader for increased loading capacity and an air cylinder pusher to dispense the product into the case. After the case has been filled it will be closed and transfer onto a check weight system. The check weight system will check for missing material if the kit does not match a set weight (down to 0.01 lbs which does not inlcude the post cards, liturture, clear sheets) the kit will be rejected from the conveyor. All verified kits will be placed on a SC 3000-550 Shingling Conveyor which will be at 90 degrees to the system. As the finished case travels down the conveyor it will be turned so the spine is parallel to travel (long edge parallel to travel).
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	9620	9109800	0945-06562	MFT 350 IP XED	Set Complete	8 Standard Production Build	0 hrs	1		$15,795.00			0
Edit	9621	SPECIAL		APL SHUTTLE FEEDERS WITH AIR CYCLINDER	Set Complete		0 hrs	5		$15,690.00
Edit	9622	9211500	0847-02803	HSC 5	Set Complete	0 Standard Production Build 0 Electrical Engineering	0 hrs	1		$32,000.00			0
Edit	9623	9160000	0945-02883	HDSR 1000 CS	Set Complete	3 Standard Production Build 1 Pre-Production	4 hrs	1		$1,495.00			4
Edit	9624	SPECIAL		CLAM SHELL OPENING DEVICE	Set Complete		0 hrs	1		$6,485.00
Edit	9625	SPECIAL		CLAM SHELL CLOSING DEVICE	Set Complete		0 hrs	1		$1,545.00
Edit	9626	SPECIAL		SYSTEM INTEGRATION, TESTING AND CHECKOUT	Set Complete		0 hrs	1		$22,840.00
Edit	9627	7013100		START SENSOR DIFFUSE REFLECT	Set Complete	11 Standard Production Build	11 hrs	11		$395.00			1
Edit	9628	9186400	0847-02798	APL 2000-350 STANDARD CONFIG	Set Complete	10 Standard Production Build	10 hrs	1		$8,695.00			0
Edit	9629	SPECIAL		90 DEGREE BUMP TURN ON SHINGLING CONVEYOR	Set Complete		0 hrs	1		$395.00
Edit	9630	SPECIAL		INTEGRATION OF EXISTING STREAM FEEDERS	Set Complete		0 hrs	3		$895.00
Edit	9631	SPECIAL		CHECK WEIGHING CONVEYOR SYSTEM	Set Complete		0 hrs	1		$22,702.00
Edit	9632	SPECIAL		REJECT ON ERROR	Set Complete		0 hrs	1		$3,995.00
Edit	9633	9213200	0817-02732	SC 3000 550 RR STD CONFIG	Set Complete	14 Standard Production Build	0 hrs	1		$6,995.00			0
Edit	9634	SPECIAL		1 WEEK INSTALLATION AND TRAINING INCLUDING TRAVEL EXPENSES	Set Complete		0 hrs	1		$6,000.00
Edit	9635	SPECIAL		IN HOUSE CREDIT FOR SPARE PARTS (FACTORY CREDIT)	Set Complete		0 hrs	1		$8,000.00
Edit	9636	SPECIAL		QUANTITY DISCOUNT	Set Complete		0 hrs	1		($2,100.00)
Edit	9704	9109800	0945-06559	MFT 350 IP XED	Set Complete	8 Standard Production Build	0 hrs	1		$15,795.00			0
Edit	9705	9109800	0945-06560	MFT 350 IP XED	Set Complete	8 Standard Production Build	0 hrs	1		$15,795.00			0
Edit	9706	9109800	0945-06561	MFT 350 IP XED	Set Complete	8 Standard Production Build	0 hrs	1		$15,795.00			0
Edit	9707	9160000	0942-02881	HDSR 1000 CS	Set Complete	1 Pre-Production 3 Standard Production Build	4 hrs	1		$1,495.00			4
Edit	9708	9160000	0945-02884	HDSR 1000 CS	Set Complete	1 Pre-Production 3 Standard Production Build	4 hrs	1		$1,495.00			4
Edit	9709	9160000	0945-02885	HDSR 1000 CS	Set Complete	1 Pre-Production 3 Standard Production Build	4 hrs	1		$1,495.00			4
Edit	9710	9160000	0948-02891	HDSR 1000 CS	Set Complete	1 Pre-Production 3 Standard Production Build	4 hrs	1		$1,495.00			4
Edit	9711	9160000	0948-02892	HDSR 1000 CS	Set Complete	1 Pre-Production 3 Standard Production Build	4 hrs	1		$1,495.00			4
Edit	9712	9160000	0948-02893	HDSR 1000 CS	Set Complete	1 Pre-Production 3 Standard Production Build	4 hrs	1		$1,495.00			4
Edit	9713	9186400	0847-02799	APL 2000-350 SM STAND CONFIG	Set Complete	10 Standard Production Build	10 hrs	1		$8,695.00			0
Edit	9716	9109800	0934-08242	MFT 350 IP XED CLAM SHELL FEEDER	Set Complete	8 Standard Production Build	0 hrs	1		$0.00			0
Edit	9717	9186300	0947-02887	APL CONVEYOR 2000 - 250	Set Complete	10 Standard Production Build	10 hrs	1		$0.00			0
Edit	9718	9186400	0847-02800	APL 2000-350 SM STAND CONFIG	Set Complete	10 Standard Production Build	10 hrs	1		$0.00			0
Edit	9744	9110300	0945-06563	MFT 550 IP DCC XED STD CONFIG	Set Complete	20 Standard Production Build	20 hrs	1		$0.00			0
Edit	9745	9110300	0945-06564	MFT 550 IP DCC XED STD CONFIG	Set Complete	20 Standard Production Build	20 hrs	1		$0.00			0
Edit	9746	9186300	0947-02888	APL CONVEYOR 2000 - 250	Set Complete	10 Standard Production Build	10 hrs	1		$0.00			0
Edit	9747	9186300	0947-02889	APL CONVEYOR 2000 - 250	Set Complete	10 Standard Production Build	10 hrs	1		$0.00			0
Edit	9748	9186300	0947-02890	APL CONVEYOR 2000 - 250	Set Complete	10 Standard Production Build	10 hrs	1		$0.00			0

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	65	POWER/MATION DIVISION INC - HAMMOND NEMA 4 ECLIPSE JR,	13014		($86.34)
Edit	66	LEE SPRING COMPANY - COMP SPRING LP 020G 01 S316,	13056		($68.60)
Edit	67	ARROW CRYOGENICS, INC - SANDBLAST & ELECTROPOLISH,	13135		($100.00)
Edit	68	OAKDALE PRECISION, INC - SHUTTLE FRONT GATE, SHUTTLE FEEDER REAR PLATE, , ,	13172		($488.00)
Edit	70	IGUS, INC. - SLEEVE BEARING 2026 15, SLEEVE BEARING, ,	13177		($102.95)
Edit	69	AIR ENGINEERING & SUPPLY - 1/4" NPT 3 PORT 2 POS NC VALVE, , , , ,	13179		($67.32)
Edit	72	MCMASTER-CARR - ROLLER CONVEYOR 24" X 5', H-STYLE CONV STAND 24"-30" HGT	13299		($335.29)
Edit	71	HBM INC -	13305		$0.00


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**