2025081 PROFESSIONAL PACKAGING SYSTEMS

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis PROFESSIONAL PACKAGING SYSTEMS 2025081.xlsm Workorders Folder

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Project Scope: Featuring: MFT IP 550SLD Industrial Performance Friction Feeder, Reject, Inspection and Catch Tray (CT) System Operation: The feeder will separate and feed your carton from a stack in the infeed hopper of the feeder. They will be transported through the servo driven discharge conveyor to allow PPS to perform their secondary operations of CIJ printing. After the printing is completed the products will be inspected via a single Cognex inspection system for OCR of the Part Number and SKT. All inspections that are "bad" will be rejected. All "good" inspection will be accumulated in the catch tray to be further processed. System Notes: -The system will be mounted onto a HDSR 1000-550 Heavy Duty Stand on Rollers. -MFT will provide the inspection system and controls of the reject. -MFT will set up and test all systems including; vision inspection of Part Number and SKT (per the font type/size provided for testing only), system reject, mounting of the customer CIJ head (no programming of CIJ system). Based on the information provided in this proposal, any changes will result in a "change of scope" and will require a re-quote Inkjet Printer Notes: - PPS will provide the Videojet components that MFT is mounting; Model VJ1580 CIJ Print Head Only - MFT will only be physically mounting the print head, encoder and start sensor on a slide. - MFT will not apply ink and/or provide mounting of any cabinets or HMI associated with the CIJ system - MFT assumes that the customer has pre-qualified both the product and ink for compatibility. - PPS will arrange for a technician from the printer manufacture to come in to MFT to setup the printer. - MFT is not responsible for smudging, smearing and print quality due to incompatibility of products and ink - The product must be flat and free of ripples or concave and convex surfaces which can result in poor print quality - Some skew is inevitable with cartons due to their construction and should be expected as shown in the demonstration video. Vision Requirements: -Inspection specification include the reading of the part number and SKT. Since OCR (Optical Character Recognition) is being used, the inspection system will only verify "good" character reads but will not assure the characters are in the right order or the information as entered is correct. -The inspection system is "fail safe" meaning all product are "bad" until proven "good". -All fonts must be vision system friendly (example OCR-A and OCR-B) -There must be approximately 2mm-3mm of quiet space around any inspection area(s) -Custom font/image programming is not included in this "budgetary" bid. All custom font and images must be provided for review prior to the order. Set Up and Approval Note: -MFT will set-up and test one (1) product with inspection of one (1) Part Number and SKT recipe. If, for some unforeseen reason additional parts/options are required for untested products, the customer is responsible for all associated costs. Additional set-ups are available as an option. -MFT will provide the customer a video for machine acceptance/shipment approval Notes: -This proposal is formal based on the information as outlined in the proposal -No URS, Specifications or FAT documents have been submitted with this proposal -Any URS, Specifications or FAT documents submitted during the quote or order phase will default to a requote -This proposal is the sole and governing document for this project -This proposal assumes that the customer will integrate, install and test the system at their facility -MFT is not responsible for pinch points created by the Integration of MFT supplied equipment and the Clients equipment (i.e.: feeders, labelers, conveyors, lugs, etc.). It is the sole responsibility of the client to address and add any additional guarding to meet local and federal OSHA requirements. -Standard MFT components are being integrated to make a system. This proposal does not include system guarding. Guarding should be discussed with your MFT Representative to assure the system as proposed meets your project's requirements. MFT can option guarding per your projects’ requirements. -Any information provided after the order is considered a change in Scope. A scope change quote will be provided to accommodate any/all additions and all changes will be billable to the customer. -MFT is not including a layout drawing with this proposal or order but it can be optioned. -This proposal does not include MFT customer on-site training and/or installation assistance Options Available: - Lot/Date Code Product Inspection (High Level Budgetary) - Product Pneumatic Shaker to actuate the stack as they are fed. - Siko Feeder Adjustment to provide a readout of the stripper wheel height adjustment and the upper discharge. - Product index support to provide a scaled readout on the support curve. - Low Product Sensor and bracket to provide a low product warning (stack light required for visual display). - Stack light to show machines status from a glance. - Spare Parts Kit
Notes: WO2025081 Professional Pkging SHIP = 11/27; MRD = 16-20 week; Video Accept. Product for Testing = 10/30; Tracking 886858459497 886858459501 886858459512 Original ship date to 12/4 now 12/22 now 2/26 _______________________ 2-27-26 - Approved to ship. - JI 2/17: customer is asking for guarding and risk assessment now per Jeff Kruse. 2/13: QA completed - Moved from QA to Sales for Video Approval - JL 2/12: added video link below, need to do some clean up an move to QA. -HML 2/9: Karl setting up and testing the Cognex Inspection system for the two sizes 2/6: Product in for testing 2/4: samples are sent and tracking number 1/27: moved ship date to 2/26 1-12-26: Ship to address has changed - JI 1/5/26: No updates 12/22-29: Waiting on printed product so moving to SALES; 12/17-18: Calling customer to follow up and overnight samples 12/15: Jim to reach out for clarification; encoder arrived to mount 12/10: samples are supposed to ship today (per Jim); moved ship date from 12/11 to 12/22 12/9: samples are supposed to ship today (per Jim per Peter) 12/2-12/5: waiting on samples from Sales and no timeline; mount printer head and encoder only but do not need to run- ON HOLD 12/1: Ryan is looking at the Cognex; product is flowing and working; 11/26: NO PRINTER!!!! 11/25: Steve is making good progress; printer and scanner mounts are there; still need printer (where??); 11/24: designed CT and Reject is done and implemented; need EE help with Cognex inspection; Jim to track down deliverables; we only have a couple of printed samples to set up; 11/20: In INT; corrugated/rigid product to be rejected and assembly needs modifications 11/19: Moved from Production to Integration - JL; added photo and sample description information to Project -KSJ Need to create reject and CT assembly No samples to test 11/18: reject and catch tray issue - 11/17: working on in Production. 11/11-13: Susie pulling now; All jobs are pulled and in Production. -RC 11/10: not pulled yet. 11/6: next feeder to pull 10/27-11/3-5: stand parts and 1 feeder 10/8-10/13-10/14-10/15-10/20-10/22: all on order 9/29-9/30-10/1-2-10/6-10/7: Jobs created and ordering parts 9/24-9/25: in PROC que 9/23: Order Ack completed; sent to Sales; estimated ship date set and other dates established -KSJ 9/17-9/22: in que 9/16: still working on; added P/N4300444 CIJ Printer Mount: to WO Excel L20 and Financials -KSJ 9/15: down payment today; Russ still working on; ME to look at too; confirmed CIJ = Videojet model 1580 Plus -KSJ 9/11: working on 9/10: Reviewed WO and sent to procurement. - HML 9/10: HDSR for sure - WO sent to review 9/9: new order waiting on payment; 550SLD printer, Cognex maybe purple frame???
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	82345			**STAND**	Set Complete		0 hrs	1		$0.00
Edit	82346	9160600	2546-14755	HEAVY DUTY STAND WITH ROLLERS 550 TALL CONFIGURATION	Set Complete	2 Standard Production Build	2 hrs	1		$3,920.00	0.00	$3,920.00	1
Edit	82347	4713002		DISCHARGE SUPPORT STAND FOR EXTENDED DISCHARGE OR CT	Set Complete		0 hrs	2		$776.00			2
Edit	82348			**FEEDER**	Set Complete		0 hrs	1		$0.00
Edit	82349	9108454	2546-11003	FEEDER 550 IP3 SERIES SLD (896MM) DISCHARGE (JMTR STD CFG)	Set Complete	2 Pre-Production 2 Shipping 4 Integration and Testing 21 Standard Production Build	29 hrs	1		$24,743.00	0.00	$24,743.00	1
Edit	82350			**MOUNTING**	Set Complete		0 hrs	1		$0.00
Edit	82351	4300444		550 DISCH CIJ PRINT HEAD MNT ASM -VIDEOJET MODEL 1580 PLUS	Set Complete	8 Mechanical Engineering 2 Standard Production Build 12 Integration and Testing	22 hrs	1		$1,995.00	0.00	$1,995.00	1
Edit	82352			CIJ ENCODER MOUNTING - INT TO CREATE	Set Complete	1 Integration and Testing	1 hrs	1		$366.00	0.00	$366.00
Edit	82353	4125626		STRIPPER WHEEL ASSY 3046 1" FOR ENCODER	Set Complete		0 hrs	1		$235.00			23
Edit	82354			CIJ START SENSOR MOUNT WITH UP/DOWN STREAM ADJUSTMENT	Set Complete	2 Integration and Testing	2 hrs	1		$591.00	0.00	$591.00
Edit	82355			**REJECT**	Set Complete		0 hrs	1		$0.00
Edit	82356	4686703		AIR FINGER REJECT 550 ANG (REQUIRES 4713010)	Set Complete		0 hrs	1		$7,047.00			1
Edit	82357	4713010		REJECT PLATES (USED WITH 4686703)	Set Complete		0 hrs	1		$1,405.00			1
Edit	82358	2601050		REJECT BIN 20 X 15 X 5"	Set Complete		0 hrs	1		$63.00			1
Edit	82359	4300109		REJECT BIN MOUNT ASSEMBLY - USE BIN 2601050	Set Complete		0 hrs	1		$684.00			1
Edit	82360	8300100		AIR REGULATOR ASSEMBLY -STANDARD	Set Complete		0 hrs	1		$606.00			4
Edit	82361			**CATCH TRAY**	Set Complete		0 hrs	1		$0.00
Edit	82362	4687555		CATCH TRAY MAGNETIC FOR 550 IP FEEDER	Set Complete	1 Standard Production Build	1 hrs	1		$2,613.00			2
Edit	82363	7160120		START/LOW SENSOR (BGS OBT300-R200) 300MM ADJUSTABLE IP69K	Set Complete		0 hrs	1		$419.00			23
Edit	82364	4161000		CATCH TRAY MOUNT - PRODUCT/LOW SENSOR BRACKET ROD MOUNT ASSEMBLY 145MM (COMPLETE)	Set Complete	1 Integration and Testing	1 hrs	1		$122.00			29
Edit	82365			**MISC.**	Set Complete		0 hrs	1		$0.00
Edit	82366			INTEGRATION OF COMPONENTS	Set Complete	20 Integration and Testing	20 hrs	1		$4,998.00
Edit	82367			ONE (1) VIDEO APPROVAL FOR MACHINE ACCEPTANCE	Set Complete		0 hrs	1		$0.00
Edit	82368			***REV 03***	Set Complete		0 hrs	1		$0.00
Edit	82369			COGNEX INSPECTION SYSTEM WITH VISIONVIEW HMI	Set Complete		0 hrs	1		$9,440.00
Edit	82370	4720507		HMI MOUNT ASSEMBLY FOR VISIONVIEW HMI	Set Complete		0 hrs	1		$426.00			1
Edit	82371			COGNEX INSPECTION PROGRAMMING AND TESTING	Set Complete	30 Electrical Engineering 16 Integration and Testing	46 hrs	1		$15,269.00
Edit	82372	4607000		COGNEX VISION CAMERA MOUNTING - SLIDE FOR 80/20	Set Complete	1 Standard Production Build	1 hrs	1		$469.00			1
Edit	82373			COGNEX CAMERA 80/20 MOUNT FOR CAMAERA SLIDE P/N4607000	Set Complete	4 Integration and Testing	4 hrs	1		$1,545.00
Edit	82374	7034150		I/O BOARD KIT GEN3	Set Complete	2 Standard Production Build	2 hrs	1		$2,418.00			1
Edit	82375			REJECT ACTIVATION - WIRING AND SETUP OF VIA THE I/O BOARD	Set Complete	3 Electrical Technician	3 hrs	1		$963.20

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	8	8	1	7	13558
Edit	Electrical Eng.	30	30	4.5	25.5	13559
Edit	Software Eng.	0	0	0	0	13560
Edit	Integration	60	60	3	57	13561
Edit	Machine Shop	0	0	-2.5	2.5	13562
Edit	Management	0	0	0	0	13563
Edit	Production	32	32	8.5	23.5	13564
Edit	EE Technician	3	3	-5.75	8.75	13565
Edit	Service & Sales	0	0	0	0	13566

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	7315	COGNEX CORPORATION - IN-SIGHT 2801 1.6MP MONO 8MM LIQUID LENS, MULTI TORCH POLARIZED FRONT COVER ACCESSORY, UNIVERSAL MOUNTING BRACKET, VISIONVIEW WEB 9" TOUCH PANEL, TARRIFF FEE	50624		($6,526.00)
Edit	7334	BINDER-USA - M12-X CONTACTS 8 SHLD 26AWG,	50730	yes	($32.02)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**