2024049 Pearson - My Packaging Guy

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis My Packaging Guy 2024049.xlsm Workorders Folder

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Demo Equipment

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Project Scope: Featuring: MFT Impresso Dispense and Wrap Labeling System The customer end transfers filled, sealed, and capped cups onto the MFT conveyor metered by the upstream equipment. The product is conveyed towards a powered wrap belt assembly and a fixed backup pad. The product is then captured in-between the rotating wrap belt assembly and begins to spin. A product sensor detects the spinning product in the wrap belt and dispenses the label capturing it between the product and wrap belt. As the product rotates, the label is finished and released from the wrap belt assembly. The labeled product is conveyed to the outfeed of the conveyor to be processed further. Set Up and Approval Note: -MFT will set-up and test one (1) product with one (1) label combination -MFT will provide the customer a video for machine acceptance/shipment approval System Notes: -MFT requires a minimum product pitch of 9"-10" (229mm-254mm) @ 60 per minute for labeling with a linear conveyor speed of approximately 540"/minute -The cups are filled and have a heat sealed plastic layer on the top. The bottom of the cup will be on the conveyor. -The pass-line height of the system is 36" while on the casters (no leveling feet) -Label placement accuracy will be verified once samples have been submitted but is estimated at ±1/16". -The customer is responsible for the transfer of the bottles from the filler (through the wall) -REV 04 UPDATED: The customer is responsible for maintaining the product pitch (no metering included) -REV 04 UPDATED: Labeler product flow is left to right when facing the MFT label applicator ; Left hand; Unwind #3 -Label Unwind direction is unwind #4 (left off) per samples received -The samples will be dry and free from moisture at time of labeling. -The environment will be 35°F - 40°F degrees. Note: -This proposal is "formal" based on submitted product & label samples for review -No URS, Specifications or FAT documents have been submitted with this proposal -Any URS, Specifications or FAT documents submitted during the quote or order phase will default to a requote -This proposal is the sole and governing document for this project -This proposal assumes that the customer will integrate, install and test the system at their facility -MFT is not responsible for pinch points created by the Integration of MFT supplied equipment and the Clients equipment (i.e.: feeders, labelers, conveyors, lugs, etc.). It is the sole responsibility of the client to address and add any additional guarding to meet local and federal OSHA requirements. -Standard MFT components are being integrated to make a "system". This proposal does not include "system" guarding. Guarding should be discussed with your MFT Representative to assure the system as proposed meets your project's requirements. MFT can option guarding per your projects’ requirements. -Any information provided after the order is considered a change in "Scope". A "scope” change quote will be provided to accommodate any/all additions and all changes will be billable to the customer. -MFT Automation's Engineering team will create a system drawing for customer approval after the purchase order and down payment has been received (approx. 6-8 weeks) -MFT is not providing customer on-site Training or Installation Assistance with this proposal but it is available as an option
Notes: My Packaging Guy (Pearsons Food Corp.) WO #2024049 MRD = 12-16 weeks 08/01: added Set-Up and definition documents to "Project Docs/Integration Documents" -KSJ \\sv-100\Company\WORKORDER\Project Docs\2024049\Integration Documentation 7/22: Moved from QA to Shipping. Need 2nd Payment. pm 7/22: approved to ship via Jim Iler; Kevin to record final set-up; took photos and moved to QA -KSJ 7/11: a second label was sent in by customer. Ran label, took video of application with Jim and saved photos of label in Project Docs. Saved label as recipe #3 6/27: Moved to July. Waiting on additional samples from customer for labels. 6/20: QA is done. pm 6/20: No change. Bumped on payment. No response. DO NOT SHIP WITHOUT PAYMENT. 6/19: Moved to Sales for Video Approval -KSJ 6/18: added video link and video in Project Docs folder: \\sv-100\Company\WORKORDER\Project Docs\2024049\Photos and Videos -KSJ 6/13: Peel tips in machine shop. Need additional products and labels to run. Should be delivering soon. Set up and ready for extended sample run (2:35pm -ksj) 6/6: Machine configured, just need to run product. Need labels. 5/30: Waiting for label samples to come in. New ones on the way. 5/29: Moved to Integration pm 5/23: RL Craig items in transit. Should be here mid next week. 5/16: No change 5/9: Waiting for shortages. Still waiting on RL Craig stuff. Shipping 5/22. 5/2: In production 4/29: Moved from Procurement to Production-pm 4/25: No update 4/18: added RLC layout drawing the ME/EE folder and approved with RLC - KSJ 4/18: No change 4/11: No change 4/4: No change 3/28: No change 3/21: Processed, parts on order 3/19: received updated quote from RLC with all options included - KSJ 3/15: Reviewed and sent to Procurement -KSJ 3/14: New order. Need to review and move to procurement. 3/12: Inquired with RLC about expediated delivery and not possible; estimate MRD 6/28/24 date has been entered for now; waiting on signed layout drawing for handedness for Sale ;-KSJ
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	72509			MFT 1500-3-8 WRAPAROUND LABELING SYSTEM (FIXED SPEED) ANODIZED ALUM. WITH ELECTRO-POLISHED STAINLES	Set Complete	1 Shipping 2 Integration and Testing	3 hrs	1		$24,514.00
Edit	72510			WRAP BELT ASSEMBLY WITH BACK-UP PAD 3.125"T X 18"L	Set Complete		0 hrs	1		$0.00
Edit	72511			GUIDE RAIL SYSTEM	Set Complete		0 hrs	1		$0.00
Edit	72512			CONVEYOR - MATT TOP 3" WIDE X 8'' LONG	Set Complete		0 hrs	1		$0.00
Edit	72513			"H" STYLE FRAME WITH LOCKING CASTERS AND LEVELING FEET	Set Complete		0 hrs	1		$0.00
Edit	72514	4439201		LABELER TO STAND ASSY (IMPRESSO "U" SHAPE) WITH SKEW INDICATOR	Set Complete	1 Standard Production Build	1 hrs	1	$677.88	$1,748.00			0
Edit	72515	9427666	2418-03318	IMPRESSO LABELER II ASSY LH 4" -UNWIND DIRECTION #3	Set Complete	4 Integration and Testing 2 Pre-Production 3 Shipping 15 Standard Production Build	24 hrs	1	$11,731.02	$17,945.00	0.00	$17,945.00	0
Edit	72516	2200239		PEEL PLATE EXTENSION 4" WIDE	Set Complete		0 hrs	1		$950.00			0
Edit	72517	7171000		START/LOW PRODUCT -WITH REFLECTOR (SENS RETRO ML17 0-3.5M)	Set Complete	1 Standard Production Build	1 hrs	1	$40.65	$279.00			8
Edit	72518	3830305		LABEL CASE RULER 305	Set Complete		0 hrs	2	$2.07	$12.00			108
Edit	72519	9900100		SET-UP AND TESTING OF ONE (1) PRODUCT -8	Set Complete	8 Integration and Testing	8 hrs	1		$2,285.00			0
Edit	72520			INTEGRATION AND TESTING OF COMPONENTS	Set Complete	8 Integration and Testing	8 hrs	1		$4,893.00
Edit	72521			SYSTEM DRAWING - DWG TOP VIEW ONLY	Set Complete		0 hrs	1		$2,095.00
Edit	72522			HANDLES - STAINLESS STEEL FOR MOVING THE SYSTEM	Set Complete		0 hrs	4		$95.00
Edit	72523			PASSIVE HOLD DOWN ASSEMBLY	Set Complete		0 hrs	1		$690.00
Edit	72524			**REV 04 ITEMS**	Set Complete		0 hrs	0		$0.00
Edit	72525			REMOVAL OF LEVELING PADS	Set Complete		0 hrs	1		$0.00
Edit	72526			CABLE COMPRESSION FITTINGS -PLASTIC WHEN USED	Set Complete		0 hrs	1		$0.00
Edit	72527			ENCLOSURE FOR VFD''S	Set Complete		0 hrs	1		$3,010.00
Edit	72528			IP 65 ESTOP ENCLOSURE FOR CONVEYOR	Set Complete		0 hrs	1		$0.00
Edit	72581	9290711		SPARE PARTS KIT IMPRESSO II LABELER	Set Complete		0 hrs	1	$312.01	$1,403.00	0.00	$1,403.00	1
Edit	72582			BACKUP PAD ASSEMBLY - STAINLESS	Set Complete		0 hrs	1		$1,092.00	0.00	$1,092.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	0	0	0	0	12206
Edit	Electrical Eng.	0	0	0	0	12207
Edit	Software Eng.	0	0	0	0	12208
Edit	Integration	22	22	22	0	12209
Edit	Machine Shop	0	0	0	0	12210
Edit	Management	0	0	0	0	12211
Edit	Production	25	25	-5	30	12212
Edit	EE Technician	0	0	0	0	12213

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	7018	R L CRAIG, INC - MATTOP CHAIN CONV PER Q, PASSIVE HOLD DOWN ASSY, SST CNTL BOW W/PB PLAST GRIPS, SPARE 3.125" X 18 X 2 SST BACKUP PAD	47557		($21,310.00)
Edit	7019	MCMASTER-CARR - PULL HANDLE,	47560	yes	($75.12)
Edit	7101	MIDWEST CRATING - 100"L X 66"W X 72"H ID	48177	yes	($438.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**