2023041 Plant Automation Group

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Plant Automation Group - Shirley 2023041.xlsm Workorders Folder

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Project Scope: Featuring: Two (2) MFT Automation 250 IP Industrial Performance Friction Feeders and two (2) ADT 250 Automatic Drop Tables to count and drop batches of 14 Cleansing Strip Pouches into the bucketed infeed of an Econocorp Intermittent Motion Cartoner at a rate of up to 25 batches per minute. Two systems have been proposed to work in unison to achieve the desired throughput of 50 cartons per minute. Each feeder separates your products from a vertical stack and will transport them individually onto discharge of the feeder. A Pneumatic Shaker will be mounted onto the rear support assembly of the feeder to reduce friction between the products as they are fed and to assist with product flow. Dual Vacuum Track Assemblies each consisting of a vacuum chamber and a feed belt with holes that travels over the chamber that will be used to allow the feeder to best grip the pouches as they are fed (vacuum supply included). A Static Reduction Bar will be mounted over the discharge of the feeder to reduce static on the products as they are transferred one at a time into the Automatic Drop Table (ADT) where they will be stacked and accumulated in a pre-selected count. Each feeder drop table combination will be signaled to drop a completed stack into the in feed bucket of the Econocorp machine via a Standard Interface Cable Assembly. Once the stack has been released, the drop table will signal the feeder to replenish the stack. Each feeder drop table system will be mounted onto a HDSR 1000-250 Stand on Rollers for height adjustment and mobility. The customer's controller will manage the two feeders to work in unison to deliver full batches to alternating buckets so that each has the optimum time to supply the required count. Note: -This proposal is "formal" per the samples tested in the video only. All other sizes not tested may require additional options that are billable to the customer. -Any URS, Specifications or FAT documents submitted during the quote or order phase will default to a requote -This proposal is the sole and governing document for this project -MFT will set-up and test one (1) product for each proposed system. Additional set-ups are available as an option. -A drawing will be provided when the system is ordered after the design phase of the project. -Only One (1) Day for Machine Acceptance is included in this proposal. Additional days can be quoted, please inquire. -This proposal assumes that the customer will mount install, and integrate the feeders with the Econocorp cartoner -This proposal assumes that the customer will provide the trigger signal for the feeding system as proposed -MFT is not responsible for pinch points created by the Integration of MFT supplied equipment and the Clients equipment (i.e.: feeders, labelers, conveyors, lugs, etc.). It is the sole responsibility of the client to address and add any additional guarding to meet local and federal OSHA requirements. -The customer's controller will manage the two feeders to work in unison to deliver full batches to alternating buckets so that each has the optimum time to supply the required count -This proposal does not include MFT customer on-site training and/or installation assistance Options Available: -APL 2000-190 Automatic Product Loader (2000mm x 190mm) can be positioned in line with respect to flow to allow for an optimum stack height in the infeed magazine of the feeder and for increased in feed magazine capacity. -Electronic Interface Box Assembly can be used to signal the Econocorp to stop if the feeder runs empty or has a fault. -Spare parts kit (can be purchase with system a 50% off of list price) -Low Product Detect Sensor Assembly -MFT Service Training and Installation Assistance available upon request
Notes: Plant Automation Group WO 2023041 8/3: Said customer is wiring money today and hoped it would be cleared up today. 7/20: Approved video; need payment still; need shipping method 7/6: Have approval but waiting on payment. Customer checking with bank again. In crate ready to go. 6/29: Waiting from money from bank. They are hoping this week. 6/22: Waiting on parts from machine shop to take final photos. Waiting on approval from sales and prior to ship payment. 6/15: Have video. Editing currently and will send to customer for approval today. 6/8: Building drop tables in production. Everything else is built. Out of production by next Tuesday is the hope. 5/30/23 Products will be fed narrow edge leading for the machine acceptance test video. 5/25: Going to pick drop tables. 5/18: no change 5/11: No change 5/4: No change 4/27: ADT only thing left to pick. 4/20: In production. Starting on first feeder today. Won't have drop table parts (the guts) for probably a month and a half. 4/14: Adjusted ship date per last part in -KSJ 4/13: All parts on order 4/6: 1 part left to order 3/30: Processed, quoting parts. 3/24: Check WO XLS and updated estimate ship date per PM module -KSJ 3/23: Kevin to schedule kick off to procurement. Received signed drawing today 3/16: Customer approved layout drawing via email. Looking into getting signed layout drawing. 2/23: Working on layout. Mark will sent to customer today for review. 2/17: moving to ME. need to resolve product deflection. looking to use 4022700 assembly and the overhead mount for those bars which apparently do not exist anymore? 2/16: Kicking off tomorrow. Just received down payment. 2/9: Need down payment. 2/2: Waiting for documents from customer. Hoping to receive today.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	64506	9208320	2322-14603	AUTOMATIC DROP TABLE 250/350 XLT (STD CFG G2)	Set Complete	2 Electrical Technician 8 Integration and Testing 14 Standard Production Build	24 hrs	1	$7,513.27	$12,270.00	0.00	$12,270.00	1
Edit	64507	9160000	2316-14597	HEAVY DUTY STAND WITH ROLLERS 1000 CS 250-350	Set Complete	3 Standard Production Build 1 Pre-Production	4 hrs	1	$1,726.24	$3,635.00	0.00	$3,635.00	4
Edit	64508	9108422	2316-10712	FEEDER 250 XED IP3 JMTR STD CFG	Set Complete	4 Integration and Testing 1 Shipping 13 Standard Production Build 1 Pre-Production	19 hrs	1	$5,338.73	$16,454.00	0.00	$16,454.00	1
Edit	64509	4291800		VACUUM CHAMBER 30 MM	Set Complete		0 hrs	4	$96.05	$978.00			8
Edit	64510	4650110		VACUUM SUPPLY COMPLEX L28	Set Complete		0 hrs	2	$489.74	$2,386.00			5
Edit	64511	8320000		HIGH PERFORMANCE PACKAGE	Set Complete	2 Standard Production Build	2 hrs	2		$2,640.00			0
Edit	64512	4650160		PRODUCT SUPPORT PNEUMATIC SHAKER	Set Complete	2 Integration and Testing	2 hrs	2	$286.83	$758.00			4
Edit	64513	8130425		STATIC BAR W MOUNT IP 250	Set Complete	2 Standard Production Build	2 hrs	2	$1,034.65	$2,949.00			0
Edit	64514	7005190		STACKLIGHT NO AUDIBLE ALARM -TL50 GRY M12 CBL	Set Complete	2 Standard Production Build	2 hrs	2	$179.60	$439.00			18
Edit	64515	7176000		CABLE 12/26 AWG M12 M 3M ASSY	Set Complete	2 Standard Production Build	2 hrs	2	$24.88	$224.00			7
Edit	64516			LAYOUT DRAWING	Set Complete	16 Mechanical Engineering	16 hrs	1		$0.00
Edit	64517			INTEGRATION OF MFT COMPONENTS AND TESTING	Set Complete	8 Mechanical Engineering 40 Integration and Testing 3 Electrical Engineering 4 Electrical Technician	55 hrs	1		$11,233.00
Edit	65911	9108422	2316-10713	FEEDER 250 XED IP3 JMTR STD CFG	Set Complete	4 Integration and Testing 1 Shipping 13 Standard Production Build 1 Pre-Production	19 hrs	1	$5,338.73	$16,454.00	0.00	$16,454.00	1
Edit	65912	9160000	2316-14598	HDSR 1000 CS	Set Complete	3 Standard Production Build 1 Pre-Production	4 hrs	1	$1,726.24	$3,635.00	0.00	$3,635.00	4
Edit	66756	9208320	2322-14604	ADT 250/350 XLT STD CFG G2	Set Complete	2 Electrical Technician 8 Integration and Testing 14 Standard Production Build	24 hrs	1	$7,513.27	$12,270.00	0.00	$12,270.00	1

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Resource(s) Assigned	Assignment
Edit	Mechanical Eng.	24	24	9	15	10733	Mason Bongers	Sequential
Edit	Electrical Eng.	3	3	3	0	10734
Edit	Software Eng.	0	0	0	0	10735
Edit	Integration	70	70	51.75	18.25	10736
Edit	Machine Shop	0	0	0	0	10737
Edit	Management	0	0	0	0	10738
Edit	Production	80	80	-12.75	92.75	10739
Edit	EE Technician	8	8	8	0	10740

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**