2021174 GBF, Inc.

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis GBF, Inc. 2021174.xlsm Workorders Folder

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Project Scope: The proposed system will separate your vials from an infeed hopper and present them to a roller track conveyor. As the vials are transported down the roller track conveyor they will pass beneath the Impresso label applicator where a label will be applied. A PLC will index the conveyor, trigger the pressure roller to rotate the vial, monitor the sensor to detect the label edge, and trigger the labeler to apply the label to the vial. After the label is applied it will be transferred into a collection bin for an operator to process. The proposed system will have width adjustment to allow you to run vials that are 1/2" taller than the two vials that were sent in. the WHITE CAP vials do not have an existing label on them. 12/28/2022 KSJ
Notes: GBF WO 2021174 (Vial Labeler) 5/18: Mason to start on Monday 5/22 12/8: Kevin and Peter chasing down. Trying to decide whether or not to use the wheel. GBF coming on 12/15. 12/1: Got rollers. All installed. EE needs to make one change. Need some machining done. FAT 12/15. 11/17: Asked for extra effort to get to goal line. Be ready by 11/30 to ship 12/15. 11/10: Jack should be starting today in Integration. Working through EE punch list. 11/3: Greg and Trevor doing well with this project. Almost ready to share a first video with customer. 10/27: In queue behind Tru Earth. 10/20: waiting on PLC completion from EE, Jack focused on Nosco but has a few loose ends on mechanics for GBF. Zebra printer is programmed and running (Ryan) 10/14: Checking with Jack on video's. Hopefully done by Monday or Tuesday next week. 10/6: Jack is going to make a video to share with customer today. 9/29: Waiting on electrical to do PLC. Jack carrying mechanics as far as it can in the meantime. Behind Shutterfly. 9/22: Jack working on it trying to increase magazine capacity. Can run all vials but in manual mode. Need electrical. 9/15: Jack almost completed infeed. Will do video and send to Jim for progress to send to customer 9/8: Jack working through shaft and guarding and loading capacity. 9/1: GBF on hold until Shutterfly is done. Limited in EE and ME. 8/25: Waiting to EE update on where Zebra printer is at on repair. Need electrical help on system to keep going. 8/18: Zebra printer came damaged. Sent back to Zebra to get fixed (hopefully under warranty). Jack working through loading capacity for vials. Waiting on controls from electrical. 8/11: Jack still working on hopper. Electrical needs to install HMI program. 8/4: Came out with a solution yesterday. Should start labeling by tomorrow. 7/28: Working on in feed hopper. Star wheel jamming. Gave parts to Vic. 7/21: waiting for Jack to return, he is out sick. 7/14: Jack sick. Might have to move Dylan to this project. 7/7: Jack working on it in Integration. 6/30: In Integration. Issue with star wheel. Sent to machine shop to fix. Curt and Dylan working on it. 6/23: Still waiting on parts. Moved to Integration. RL Craig stuff due to ship Aug. 12. 6/16: In production 6/9: In queue to pick 5/5: New parts are in change order. Need to determine if we resolved Zebra printer. 4/28: Parts are due 6/10. System mostly built. 4/21: Waiting on upgrades. 4/14: Getting quotes still 4/7: Parts going through machine shop. Hoping to be done by Monday or Tuesday. 3/31: Finished updates in ME. Need a kick off to procurement. 3/24: In engineering. Need to check drawings. Still trying to get a print engine. 3/17: Received upgrade. Making updates in engineering 3/10: New upgrade quote being worked on. Need some redesign. 3/9: moved back to ME. reviewed on the production floor and found a few tweaks needed. removing every other roller, add e-clips, increase diameter of remaining rollers. add shaker and adjust angle of hopper to address bridging of vials. 3/3: In production. Missing a few items. Need to check lead times on electrical items. Possibly into April 2/24: Still in production. Almost done as far as we can go with shortages. 2/17: In production 2/10: Pulled for production today. 2/3: No change, RLC stand on long lead time. Waiting on zebra printer. 1/27: Customer looking for update on order 1/20: Zebra printer due to ship in a week and a half. 1/13: Zebra printer. Long lead time. 1/6: Parts estimate by February 25th for top level. some parts sooner. 12/30: Waiting for parts 12/9: Everything on order 12/2: Quoting parts 11/18: Kick off to procurement meeting this afternoon. 11/11: Redlines getting fixed. Released around Wed. next week. 11/4: Hoping to be out for checking Tuesday. 10/28: In ME in checking 10/21: Need update from ME on status. 10/14: In detailing and checking 10/7: Got approval on layout drawing. Getting detailed. 2 weeks or so estimate on completion to release to procurement. 9/30: Got PO and approval on layout this morning. 9/23: Might want to make a change. Waiting for confirmation. 9/16: Doing some design review 9/9: In engineering. Early next week for review 9/2: Kick off to engineering scheduled for Tuesday.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	53679	9279400		ACCUTIPPING W/ENCODER	Set Complete	4 Integration and Testing	4 hrs	1	$289.08	$5,880.00			1
Edit	53680	7160500		SENS BGS LASER DL10TCP PNP DIG	Set Complete	1 Standard Production Build	1 hrs	1	$255.56	$984.00			1
Edit	53682	7168000		SENS COLOR LX-101 RGB 10MM	Set Complete	1 Standard Production Build 1 Electrical Technician	2 hrs	1	$350.98	$1,208.00			0
Edit	53683			PLC TO TRIGGER CONVEYOR, LABELER, AND PRESSURE ROLLER	Set Complete		0 hrs	1		$8,995.00
Edit	53686			SYSTEM INTEGRATION, SETUP, TESTING, FAT, ETC.	Set Complete		0 hrs	1		$2,433.00	0.00	$2,433.00
Edit	53687	7031200		SINGLE 220V QUADPLEX ASSY	Set Complete	1 Standard Production Build	1 hrs	1	$141.67	$471.00	0.00	$471.00	2
Edit	53688	9290711		SPARE PARTS KIT IMPRESSO II LABELER	Set Complete		0 hrs	1	$406.27	$1,348.00	0.00	$1,348.00	1
Edit	53690			E-STOP PB DUAL NC 22MM	Set Complete	0 Electrical Technician	0 hrs	2		$359.00	0.00	$718.00
Edit	54496			LOOSE LOOP UPGRADE	Set Complete		0 hrs	1		$18,673.00	0.00	$18,673.00
Edit	54497			ZEBRA PRINTER UPGRADE	Set Complete		0 hrs	1		$1,095.00	0.00	$1,095.00
Edit	55600	9245300	2206-03250	GBF MEDICAL ASSY MAIN	Set Complete		0 hrs	1	$44,558.85	$49,653.00	0.00	$49,653.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Resource(s) Assigned	Assignment	History
Edit	Mechanical Eng.	180	180	-299.25	479.25	8611	Bill Douglass Curtis Harvey	Sequential
Edit	Electrical Eng.	140	140	-163.25	303.25	8612
Edit	Software Eng.	0	0	0	0	8613
Edit	Integration	8	240	-42.5	282.5	8614		Sequential	R&D project will require extensive testing (240 hrs)-MFT\peternordling
Edit	Machine Shop	0	0	0	0	8615
Edit	Management	0	0	0	0	8616
Edit	Production	48	48	-110.25	158.25	8617
Edit	EE Technician	32	32	-24.25	56.25	8618

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	6509	MCMASTER CARR - INVOICE 89638247 - ORDERED BY PETER			($563.36)
Edit	6510	MCMASTER CARR - INVOICE 89406152 - ORDERED BY PETER			($206.45)
Edit	5746	BECKHOFF AUTOMATION - 7" 800X480 TOUCH SCREEN PLC, TWINCAT PLC T=RUNTIME,	40184	yes	($870.47)
Edit	5763	NEWARK ELECTRONICS - HAMMOND EN4SD20168LG,	40290	yes	($253.82)
Edit	5765	AUTOMATION DIRECT - 10A 240VAC 2 PPLE C CURV, HAMMOND PNL 20X16,	40291	yes	($72.50)
Edit	5801	DIGI-KEY CORPORATION - BOX GRAY 20 X 16,	40465	yes	($242.59)
Edit	5804	BECKHOFF AUTOMATION - 8 CHAN DIG INPUT NEG SW	40529		($46.19)
Edit	5826	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	40570	yes	($50.00)
Edit	5856	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	40692	yes	($50.00)
Edit	5857	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", MASK/PLUG HOLES	40695	yes	($42.50)
Edit	5860	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000"	40698		($100.00)
Edit	5861	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000"	40699	yes	($50.00)
Edit	5958	BECKHOFF AUTOMATION - 4 INPUT GRD SW	41211		($60.70)
Edit	5962	MCMASTER-CARR - ROLLER CHAIN ATTACHMENT LINK-T	41230	yes	($7.60)
Edit	6032	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	41601	yes	($20.00)
Edit	6099	KEYENCE CORP OF AMERICA - ULTRA COMPACT VISION SENSOR, VISION SENSOR AMP, SENSOR HEAD TO AMP CBL, POL LIGHT FILTER COLOR, SOFTWARE FOR IV3 SERIES	41975		($3,009.00)
Edit	6241	R L CRAIG, INC - CUSTOM HK ASSEMBLY, 360 DEG ROTATION W/90 DEG STOP POS & SET, SIKO DIAL INDICATOR FOR HK ASSY, REPLACEMENT ALLTHREAD & TOP BEARING CAP	42627		($2,610.00)
Edit	6505	MIDWEST CRATING - 120"L X 52"W X 84"H ID	44255	yes	($542.00)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**