2020120 Packaging Hero

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Copy of Conpac Group 2020120.xlsm Workorders Folder

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Project Scope: The proposed system consists of (3) MFT IP 250ED and (1) MFT 250XED Industrial Performance Friction Feeders which will separate and feed your products from a stack in the in feed hopper of the feeder. The feeders will be signaled to feed by a start sensor detecting a passing lug. Once the stack is accumulated a pusher assembly will push the stack into the bagger and send the bagger a start signal to close the bag. After the bag has been sealed the system will begin the next batch. The bagger will have a printer to allow you to print onto the bags. If any feeder faults the system will stop on error.
Notes: Packaging Hero (Conpac) W.O. 2020120 3/25: FAT yesterday. Went pretty well. 3rd one had some issues. OK with it. Customer thought we were approved to ship but needs to confirm with management. Hopes to have the approval today. 3/18: In process of integrated the added APL. Hope to have it done with video by end of day tomorrow. Hoping to schedule FAT next week. Need extra samples. Jim will email them. 3/11: Going to give us order for APL per customer. Ready for next Thursday and then schedule FAT for Thursday or Friday of next week. 3/4: Shot 5 min run videos of 2 different sample stacks yesterday. Had 99.33% success rate, 1 bag failure. Customer liked video. Will decide what they want to do for FAT. They owe response on APL. 2/25: Waiting for Packaging Hero to sort out with Weathertech which bags they want to use for FAT. 2/18: New test bags should be here tomorrow. Machine 100% FAT ready assuming bags work as we expect them to. 2/11: Tested bags that Sealed Air set in. Sealed Air lead time on bags is 140 calendar bags. Will work with Don on coordinating FAT. Machine should be FAT ready by the end of the week. 2/4: Auto Bag shipped bags. Delivery delayed. Will test when they arrive 1/28: Had call with Packaging Hero and Sealed Air. No new answers. Sealed Air looking into options for anti-static bags. Waiting for additional material to be supplied so we can test. 1/21: Ordered non static 3rd party bags and got good results. Relayed report to customer. Waiting for response. 1/14: Sent an email to Don at Pack Hero today. Waiting for response and to set up a call with Don to discuss specifics. Testing is pause until samples and bags are received. 1/7: Sent samples to Auto Bag Monday. Waiting to hear back. Received a different bag sample. Matt doing testing currently. 12/31 - Need to have conversations with customer to move forward. 12/17: Customer from Weathertech was in on Tuesday. Were not ready when he came. Requested to run a 1 hour FAT before shipment. 12/10: TUV in today for UL testing. Integration working on getting nose of collator dialed in. Thicker products giving a little issue. Hoping customer will come Tuesday of next week. Most likely ship to AIT in December and then ship to customer in January. 12/3: Electrical working on components. Paused in Integration until electrical is done. When done will film FAT video. 11/19: Sent update to customer. Had delays but shuffled schedule to hold the date. Feeders are done and in burn in. 11/12: Job is fully picked. Number of shortages. 11/5: Parts are in inspection for collator. Picking it now. 10/29: No change 10/22: No update 10/15: Bagger has arrived. Project is waiting for parts and Production Queue 10/8: Samples arrives. Bagging machine being picked up today. Waiting for parts to arrive. 10/1: No change 9/24: Everything on order. 9/17: Waiting to hear from Vic on parts to do in house. All should be on order early next week. 9/10: Kick off to procurement was Tues. morning. Procurement processing and getting parts on order. 8/27: Collator stayed the same. Need to finish double belt. A week or less estimate. 8/20: In checking. Release mid to end of next week. 8/14:Engineering working on detailing 8/6: In Engineering. Have approved layout. 7/30: Got signed layout drawing yesterday. Finish design and then release to procurement (1-1.5 weeks outs?) 7/23: Sent a PO to Autobag this morning for the bagger. ME is making good progress on the design. Layout estimated to be finished. Will meet early next week to review design with Peter. 7/16: Had internal meeting yesterday. Jim going to send layout drawing for approval. Waiting to hear from Auto Bag on funnel information. 7/9: Trying to set up conference call with Auto Bag for tomorrow. 7/2: Delayed start in ME estimated at 2-4 weeks. Behind the 3M project. Clay will work with Ed and Procurment to at least get the bagger on order (very long lead time) 6/25: Kicked off to engineering on Tuesday. 6/18: New order
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	45168			BAGGER INCLUDING FUNNEL	Set Complete		0 hrs	1		$63,600.00
Edit	45169	7034150		I/O BOARD KIT GEN3	Set Complete	2 Standard Production Build	2 hrs	1	$144.46	$2,242.00			1
Edit	45170			BAGGING CONTROLLER	Set Complete		0 hrs	1		$3,599.00
Edit	45171			INTEGRATION, TESTING, VALIDATION	Set Complete		0 hrs	1		$10,735.00
Edit	45407	7160000		SENS BGS MLV12 PNP 250MM ADJ	Set Complete	4 Standard Production Build	4 hrs	4	$103.55	$398.00	0.00	$1,592.00	0
Edit	45408			SAFETY CONTROLLER CAT3 5 OUT	Set Complete	0 Electrical Technician	0 hrs	1		$5,090.00	0.00	$5,090.00
Edit	45409	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	4 Standard Production Build	4 hrs	4	$113.94	$439.00	0.00	$1,756.00	18
Edit	45410			UL APPROVAL	Set Complete		0 hrs	1		$7,500.00	0.00	$7,500.00
Edit	45411	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1	$165.61	$1,348.00	0.00	$1,348.00	8
Edit	45412			POWER DISTRUBUTION	Set Complete		0 hrs	1		$2,695.00	0.00	$2,695.00
Edit	46657	9776010		2020120 HERO	Set Complete		0 hrs	1	$51,863.85	$93,972.00	0.00	$93,972.00	0
Edit	50263	4672020		90 DEG DCC APL KIT LEFT 250-350	Set Complete	6 Integration and Testing 6 Standard Production Build	12 hrs	1	$1,209.64	$3,742.00	0.00	$3,742.00	0
Edit	50264	9193874	2007-14171	APL 2000 290 STD CFG G3	Set Complete	14 Standard Production Build 8 Integration and Testing 4 Shipping 1 Pre-Production	27 hrs	1	$4,158.21	$7,804.00	0.00	$7,804.00	1
Edit	50265			APL LEG/INT	Set Complete		0 hrs	1		$1,200.00	0.00	$1,200.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	70	70	-265	335	6283
Edit	Electrical Eng.	60	60	11.5	48.5	6284
Edit	Software Eng.	0	0	0	0	6285
Edit	Integration	56	56	-370.75	426.75	6286
Edit	Machine Shop	0	0	-34	34	6287
Edit	Management	0	0	0	0	6288
Edit	Production	144	144	35	109	6289
Edit	EE Technician	21	21	-100	121	6290

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	4963	AUTOMATED PACKAGING SYSTEMS - AUTOBAG 550 ONESTEP SYS, CUSTOM FINGER FUNNEL, PIVOT, SYSTEMS SET UP & TRAINING	35635		($54,612.50)
Edit	5084	GRAINGER - 30A PLUG NEMA L5-30P, 30A PLUG NEMA L5-30R,	36137	yes	($109.22)
Edit	5085	AUTOMATION DIRECT - SOOW 600V 3 COND 10AWG, MINI CB 2 POLE 30A D, MINI CB 2 POLE 15A D	36138		($164.80)
Edit	5118	TUV SUD AMERICA, INC - NFPA 79:2018/UL508A	36338		($2,700.00)
Edit	5131	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000", EXPEDITE SERVICE	36421	yes	($32.00)
Edit	5138	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000", EXPEDITE SERVICE	36425	yes	($95.00)
Edit	5148	ECO FINISHING COMPANY - ZINC & CHROMATE (CLEAR) 0.0005", MASK/PLUG ALL THREADS	36538	yes	($28.75)
Edit	5153	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000", MASK/PLUG HOLES	36541	yes	($47.00)
Edit	5171	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	36623	yes	($30.00)
Edit	5228	MIDWEST CRATING - 228"L X 66"W X 82"H ID	37073	yes	($559.00)
Edit	5272	EXAIR CORPORATION - 12" GEN 4 SUPER ION AIR KNIFE SYS	37267		($935.85)
Edit	5378	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", MASK/PLUG THREADED HOLES	37930	yes	($22.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**