2020091 CCL Healthcare

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis CCL 2020091 (Repaired).xlsm Workorders Folder

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Project Scope: First, product is transferred from your folding unit to the Multifeeder supplied transfer conveyor. The transfer conveyor transfers product into the first feeder for buffer. The first MFT 250 HCP feeder with open discharge collects product from the transfer conveyor. The Collator is running faster than the product coming off the folding unit, so the feeder will pause when the stack in the infeed gets lower than the optimum stack height. Once the optimum stack height is achieved, then the feeder will be allowed to feed a product into the continuous motion collator. Once in the collator, the product will be pushed by a lug and carried under the glue system. The glue system has dual nozzles to allow for a single or dual glue line on the product. After glue is applied, the second feeder will place a product onto a shelf. The lug will then peel the second product off the shelf, registering it to the first product. The finished glued product will then transfer off the collator into the stacker with the aide of a transfer conveyor.
Notes: CCL WO 2020091 12/17: FAT approved with punch list. Plan to ship on 12/23. 12/10: Changes starting to gel. More testing and hoping to have Joseph out end of the week next week. 12/3: Got video of the first product. Changed over to 2nd product. Should have filmed today and then change over to the 3rd product. On track for FAT. 11/19: Collator lowered. Samples were delivered yesterday. Getting it ready for FAT. 11/12: Pushing for 12/3 FAT date. 11/5: Send videos to customer late last week. Peter talked to Joe, sounds happy. Putting together a game plan/prep for FAT. 10/29: Ben working on it. Getting close. Think it's working. Need buy in from customer. 10/22:Issue with clutch on collator. Had to remove two pieces from collator. Getting it re-dialed in. 10/15: Integration continuing to make good progress. Will be working to integrate small conveyor to upstream feeder. 10/8: No change. Making progress. Changing over to wider product. Matt, Tuan and Ben went on a service trip this morning and then will be back on this. 10/1: Making good progress 9/24: Making a little bit of progress in Integration. Once Keystone and Japs-Olson are done Matt will move back to this one. 9/17: Integration making good progress. Hopeful to start gluing samples together today. 9/10: Reviewed next steps. Matt will prep machine towards having machine ready for promotional video. 8/27: Worked on it over the weekend. Collator working as we would expect. Some heat issue. 8/20: Changing sprockets from collator from plastic to metal. Peter looking to do continued validation. 8/14: We were able to complete phase 1 testing with the new collator and feeder and produce a short video with the smallest product excluding the infeed conveyor and the glue system. Video was sent to Joseph at CCL to show progress. Still a large amount of work to be done. 8/6: Working through hurdles with collator and feeder. Continue to work through. 7/30: Peter doing testing with Joel and Erik. Side guide issues. 7/23: New Samples arrived this morning. We do have issue with the combo pulleys on the feeders. We'll review with Peter Monday when he is back. Will check to see if we have stock discharge drive belt combo pulleys in stock to replace. Will come up with a solution on Monday. Hopeful to begin integration on CCL collator starting next week. 7/16: Updated lugs for collator are in inspection. Feeders being built. One in burn in. Waiting for material for lug support. 7/9: In production. First feeder is being worked on but not complete. 7/2: The collator is being built in Production by Erik. Have run into a few issues that Erik is working with Curt on. Will take photos of the progress and send to CCL this afternoon. 6/25: Collator is pulled and in Production. Just need feeder to be picked and Production will get started. 6/18: Parts should be arriving soon. 6/11: Sheet metal parts have arrived. Still a lot of parts outstanding. 6/4: Majority of collator parts should be here the week of 6/15. Parts for feeders are due in week of 6/22. will begin building after receiving most of collator parts. 5/28: No update. Waiting for collator parts, etc. 5/21: Processed. Building one new and used for the other. 5/14: Released to procurement earlier this week. Using show feeder as base feeder. 5/7: Everything on order except belts (collator). 4/30: Met as a team earlier this week. 1/3 of the way through excel workorder for review. Layout drawing was finished on Tuesday.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	44487			TRANSFER CONVEYOR SMALL PRODUCT FROM FOLDER TO FEEDER	Set Complete		0 hrs	1		$13,840.00
Edit	44488	9108561	1935-09982	FEEDER 250 ED HCP3 JMTR SLIDER	Set Complete	0 Integration and Testing 12 Standard Production Build	12 hrs	1	$5,998.84	$17,864.00	0.00	$17,864.00	0
Edit	44489	9279400		ACCUTIPPING W/ENCODER	Set Complete	4 Integration and Testing	4 hrs	1	$263.05	$5,880.00			1
Edit	44490	4300026		SIKO FEEDER ADJ	Set Complete	1 Standard Production Build	1 hrs	1	$233.36	$838.00			5
Edit	44491	8271900		ELECT SHAKER NEA 504 220V ASSY	Set Complete		0 hrs	1	$350.60	$299.00			0
Edit	44492	4196005		PRODUCT INDEX SPPT CURVE 1/2" TUBE	Set Complete	1 Standard Production Build	1 hrs	1	$128.37	$695.00			10
Edit	44493	4108290		100% GEARING	Set Complete		0 hrs	1	$55.83	$389.00			0
Edit	44494	9900200		ADDITIONAL PRODUCT VALIDATION (SYSTEM PER PRODUCT)	Set Complete	120 Integration and Testing	120 hrs	6		$2,475.00			0
Edit	44495	4650110		L28 VACUUM SUPPLY COMPLEX	Set Complete		0 hrs	1	$409.61	$2,327.00			5
Edit	44496	4599932		VAC MANIFOLD 30MM WIDE 350	Set Complete		0 hrs	1	$443.38	$1,814.00			0
Edit	44497	2899599		PRODUCT SUPPORT INFEED	Set Complete		0 hrs	2		$305.00			0
Edit	44498	9253000		HSC 1S W/TAKE AWAY COLLATOR	Set Complete	8 Electrical Technician 24 Integration and Testing 40 Standard Production Build	72 hrs	1	$17,858.58	$39,815.00	0.00	$39,815.00	0
Edit	44499	8700042		NORDSON MELTER PROBLUE 4, 2 HEAD CABLE KIT, 2-8FT HOSE AND GUN	Set Complete	15 Integration and Testing	15 hrs	1	$9,379.15	$18,616.00			0
Edit	44500	8701501		NORDSON GLUE SPECTRA 30 KIT	Set Complete		0 hrs	1	$2,452.83	$6,110.00			0
Edit	44501	9108562	2027-10139	FEEDER 250 XED HCP3 JMTR SLIDER	Set Complete	4 Integration and Testing 2 Shipping 14 Standard Production Build 1 Pre-Production	21 hrs	1	$6,224.34	$17,864.00	0.00	$17,864.00	0
Edit	44502	8271900		ELECT SHAKER NEA 504 220V ASSY	Set Complete		0 hrs	1	$350.60	$299.00			0
Edit	44503	4196005		PRODUCT INDEX SPPT CURVE 1/2" TUBE	Set Complete	1 Standard Production Build	1 hrs	1	$128.37	$695.00			10
Edit	44504	4300026		SIKO FEEDER ADJ	Set Complete	1 Standard Production Build	1 hrs	1	$233.36	$838.00			5
Edit	44505	4108290		100% GEARING	Set Complete		0 hrs	1	$55.83	$389.00			0
Edit	44506	4650110		L28 VACUUM SUPPLY COMPLEX	Set Complete		0 hrs	1	$409.61	$2,327.00			5
Edit	44507	4599898		VAC MANIFOLD 30MM WIDE 550	Set Complete	1 Standard Production Build	1 hrs	1	$411.13	$2,186.00			0
Edit	44508	2899599		PRODUCT SUPPORT INFEED	Set Complete		0 hrs	2		$305.00			0
Edit	44509	9279400		ACCUTIPPING W/ENCODER	Set Complete	4 Integration and Testing	4 hrs	1	$263.05	$5,880.00			1
Edit	44510			TRANSFER CONVEYOR FROM COLLATOR TO STACKER	Set Complete		0 hrs	1		$12,995.00
Edit	44511			STRADDLE MOUNT FEEDER OVER COLLATOR	Set Complete		0 hrs	1		$3,420.00
Edit	44512	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	2 Standard Production Build	2 hrs	2	$113.57	$439.00			18
Edit	44513	7160400		SENS BGS LASER LV10CP PNP POT	Set Complete	3 Standard Production Build	3 hrs	3	$153.23	$601.00			6
Edit	44514	8238000		SAFETY CONTROLLER CAT3 5 OUT	Set Complete	12 Electrical Technician	12 hrs	1	$821.61	$5,090.00			1
Edit	44515	8104010		ENCODER SPLITTER DIFF 3 WAY	Set Complete		0 hrs	1	$177.34	$1,131.00			3
Edit	44516	8290001		CIRCUIT BREAKER ENCL 6A 2 OUT	Set Complete		0 hrs	1	$109.80	$0.00			0
Edit	44517	7031210		DUAL 220V QUADPLEX ASSY	Set Complete	1 Standard Production Build	1 hrs	1	$163.04	$819.00			4
Edit	44518	9275300		REMOTE KEYPAD - 2 M CORD	Set Complete	2 Standard Production Build	2 hrs	2	$427.68	$2,354.00			3
Edit	44519	7066200		RELAY INTERFACE BOX W/M12 CBL	Set Complete	1 Electrical Technician	1 hrs	1	$235.97	$1,267.00			7
Edit	44520	7034150		I/O BOARD KIT GEN3	Set Complete	2 Standard Production Build	2 hrs	1	$141.52	$2,242.00			1
Edit	44521			INTEGRATION, TESTING, VALIDATION	Set Complete		0 hrs	1		$9,600.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Resource(s) Assigned	Assignment
Edit	Mechanical Eng.	110	110	-80.25	190.25	6043	Joel Koenigsmark	Sequential
Edit	Electrical Eng.	24	24	22.5	1.5	6044
Edit	Software Eng.	0	0	0	0	6045
Edit	Integration	231	231	-190.5	421.5	6046
Edit	Machine Shop	0	0	-1	1	6047
Edit	Management	0	0	0	0	6048
Edit	Production	45	45	-0.25	45.25	6049
Edit	EE Technician	43	43	-65.5	108.5	6050

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	4923	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", EXPEDITE SERVICE, MASK/PLUG ALL THREADS	35384	yes	($50.00)
Edit	4964	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", EXPEDITE SERVICE, MASK/PLUG HOLES	35637	yes	($62.50)
Edit	4967	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	35638	yes	($22.50)
Edit	4980	MISUMI USA, INC. - FLAT BED CONV GV SERIES	35741		($1,441.65)
Edit	5181	MCMASTER-CARR - SWIVEL LEVEL MNT, THREAD ROD SST M20 X 500MM LG,	36799	yes	($355.00)
Edit	5194	AUTOMATION DIRECT - 1 HOLE PB ENCLOSURE	36861		($108.00)
Edit	5196	MCMASTER-CARR - SS HEX BAR 7/16" WIDE X 6' LG	36868		($38.01)
Edit	5222	MIDWEST CRATING - 120"L X 48"W X 58"H ID	37033	yes	($336.00)
Edit	5238	MIDWEST CRATING - 56"L X 40"W X 61"H ID	37102		($217.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**